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Benzalkonium Chloride, Alkyl Dimethyl Benzyl Ammonium Chloride (ADBAC), Benzyl Lauryl Dimethyl Ammonium Chloride, ADBAC, BKC, BAC 50, BC50, BC80, 63449-41-2, 139-07-1

Benzalkonium Chloride, Alkyl Dimethyl Benzyl Ammonium Chloride (ADBAC), Benzyl Lauryl Dimethyl Ammonium Chloride, ADBAC, BKC, BAC 50, BC50, BC80, 63449-41-2, 139-07-1

BENZALKONIUM CHLORIDE (BKC / BAC)

Alkyl Dimethyl Benzyl Ammonium Chloride / ADBAC

CAS Numbers: 63449-41-2, 139-07-1, 8001-54-5

1. IDENTIFICATION

Property Information
Chemical Name Benzalkonium Chloride
Synonyms Alkyl dimethyl benzyl ammonium chloride (ADBAC), Benzyl lauryl dimethyl ammonium chloride, Dodecyl dimethyl benzyl ammonium chloride, Lauryl dimethyl benzyl ammonium chloride, BKC, BAC, Quaternary Ammonium Compounds (QACs)
Chemical Formula (Representative) C₂₁H₃₈NCl (for C12 alkyl chain)
Molecular Weight 340 g/mol (typical for C12)
CAS Numbers 63449-41-2 (Alkyl dimethyl benzyl ammonium chloride – mixed alkyl chains)
139-07-1 (Dodecyl dimethyl benzyl ammonium chloride – pure C12)
8001-54-5 (Benzalkonium chloride – historical, less common)
EC Number (EINECS) 264-151-6 (for CAS 63449-41-2)
Appearance (Solid) White to yellowish powder or gelatinous flakes
Appearance (Solution) Colorless to pale yellow clear to hazy liquid
Odor Faint almond-like odor; difficult to detect

2. TYPES & GRADES

Grade / Type Active Content Appearance Primary Applications
BAC 50 50% solution Colorless to pale yellow liquid Disinfectants, sanitizers, institutional cleaning, pharmaceuticals
BAC 80 80% solution Colorless to pale yellow viscous liquid Industrial disinfectants, high-concentration formulations
BAC 100 (Solid) ≥ 95% powder/flakes White to yellowish powder/gel Solid formulations, specialized industrial applications
Pharmaceutical Grade 50% or 80% (high purity) Colorless, clear liquid Ophthalmic solutions, nasal sprays, injectable adjuvants
Technical Grade 50% or 80% Pale yellow liquid General disinfection, industrial applications, water treatment
Food Grade 50% Colorless liquid Food processing equipment sanitizers

3. PHYSICAL PROPERTIES

Property Value (50% Solution) Value (Solid)
Physical State (20°C) Liquid Solid (powder/flakes)
Appearance Colorless to pale yellow, clear to hazy White to yellowish powder/gelatinous flakes
Odor Faint almond-like Faint almond-like
Density (20°C) 0.96 – 1.00 g/cm³ ~0.98 g/cm³
pH (5% solution, 20°C) 7.5 ± 1 7.5 ± 1
Melting Point -5 °C (solution) 50-60 °C (solid)
Boiling Point ~100 °C (water evaporation)
Solubility in Water Completely miscible Very high
Solubility in Organic Solvents Soluble in ethanol, acetone, methanol Soluble in ethanol, acetone, methanol
Flash Point Not applicable (aqueous solution) May be combustible

4. CHEMICAL PROPERTIES

Property Information
Chemical Class Quaternary ammonium compound (QAC) / Cationic surfactant
Ionic Character Cationic (positively charged)
Molecular Structure Benzyl ring + quaternary nitrogen + alkyl chain (C8-C18)
Surface Activity High – reduces surface tension
Oxidizing Properties No oxidizing properties
Flammability Non-flammable (aqueous solutions); solid may be combustible
Stability Stable under normal storage conditions
Incompatibility Anionic surfactants (forms insoluble precipitates); Nitrates; Strong acids; Soaps; Salicylates; Cotton (adsorption)

Typical Alkyl Chain Distribution (CAS 63449-41-2):

  • C8 (Capryl): 5-15%

  • C10 (Capric): 5-15%

  • C12 (Lauryl): 40-70%

  • C14 (Myristyl): 15-30%

  • C16 (Cetyl): 1-10%

5. ANTIMICROBIAL ACTIVITY

Microorganism Type Susceptibility Common Use Concentration
Gram-positive Bacteria Highly susceptible 50-200 ppm
Gram-negative Bacteria Moderately susceptible 100-400 ppm
Fungi (Yeasts & Molds) Susceptible 100-500 ppm
Enveloped Viruses (e.g., HIV, Herpes, Influenza) Susceptible 100-500 ppm
Non-Enveloped Viruses (e.g., Norovirus, Polio) Less susceptible 500-1000+ ppm
Algae Susceptible 10-50 ppm
Spores (Bacterial) Not effective

Mechanism of Action:

  • Adsorbs to negatively charged microbial cell surfaces

  • Disrupts cell membrane integrity

  • Leakage of cellular contents

  • Denaturation of cellular proteins

  • Cell death

6. APPLICATIONS

6.1. Disinfection & Sanitization (Primary Use)

Application Sector Typical Concentration
Surface Disinfectants Hospitals, households, institutions 0.1 – 0.5%
Hand Sanitizers Personal hygiene 0.1 – 0.13%
Wet Wipes Consumer, institutional 0.05 – 0.2%
Medical Equipment Disinfection Healthcare 0.1 – 0.5%
Instrument Sterilization Dental, surgical 0.1 – 0.2%

6.2. Pharmaceutical & Medical

Application Function
Ophthalmic Solutions (Eye Drops) Preservative (0.004 – 0.02%)
Nasal Sprays (Decongestants) Preservative, mucosal disinfectant
Ear Drops (Otological preparations) Preservative, disinfectant
Topical Antiseptics Skin disinfection, wound cleaning
Vaccine Adjuvants Immunostimulant in some veterinary vaccines
Acne Treatment Preparations Active ingredient (with salicylic acid, sulfur, etc.)

6.3. Food & Beverage Industry

Application Function
Food Processing Equipment Sanitizer Surface disinfection (non-toxic, non-corrosive, non-staining)
Dairy Industry Sanitizing of milk storage tanks, cold storage facilities
Brewing Industry Equipment sanitization
Bottling Plants Bottle and equipment sanitization
Fisheries & Seafood Processing General disinfection, parasite control
Slaughterhouses & Meat Processing Surface disinfection

6.4. Water Treatment

Application Function
Swimming Pools Algaecide, disinfectant
Cooling Towers Biocide, slime control
Wastewater Treatment Microbiological control
Aquaculture (Fish Farms) General disinfection, parasite removal, infectious disease control
Industrial Water Systems Biofilm prevention

6.5. Animal Husbandry & Veterinary

Application Function
Farm Disinfection Animal housing, equipment, surfaces
Veterinary Antiseptics Pre-operative skin disinfection
Foot Rot Treatment (PDD) Antiseptic foot baths for sheep, cattle, hoofed animals
Animal Wound Care Disinfectant for injured animals

6.6. Industrial Applications

Application Sector Function
Corrosion Inhibition Oil & gas pipelines Prevents corrosion in pipelines
Demulsifier / Emulsifier Oil extraction Emulsifying agent for enhanced oil recovery
Wood Preservation Timber industry Preservative active ingredient (used with MEG)
Slime Control Pulp & paper industry Controls slime formation, odor management
Textile Industry Textile processing Antimicrobial treatment, anti-static agent
Leather Industry Leather processing Antimicrobial preservative
Paints & Coatings Polymer industry Anti-static agent, emulsifier, preservative
Electronics Electronic manufacturing Anti-static agent

6.7. Phase Transfer Catalysis

Application Function
Chemical Synthesis Phase transfer catalyst
Precipitating Agent Chemical processing
Emulsifier / De-emulsifier Various chemical applications

7. TYPICAL FORMULATION CONCENTRATIONS

Application Concentration (active)
Hand Sanitizer (alcohol-based) 0.1 – 0.13% (1000-1300 ppm)
Surface Disinfectant (ready-to-use) 0.1 – 0.5% (1000-5000 ppm)
Wet Wipes 0.05 – 0.2% (500-2000 ppm)
Eye Drops (preservative) 0.004 – 0.02% (40-200 ppm)
Nasal Spray 0.005 – 0.05% (50-500 ppm)
Swimming Pool Algaecide 10 – 50 ppm
Industrial Cooling Water 50 – 200 ppm
Food Equipment Sanitizer 100 – 400 ppm
Veterinary Foot Bath 1 – 5%

8. COMPATIBILITY

Compatible With Incompatible With
Non-ionic surfactants Anionic surfactants (forms precipitates)
Alcohols (ethanol, isopropanol) Soaps (anionic)
Polyethylene glycols (PEG) Salicylates
Acids (in limited concentrations) Strong oxidizing agents
Some non-ionic polymers Nitrates
  Cotton (adsorbs – reduces efficacy)
  Organic matter (reduces activity)

9. STORAGE & HANDLING

Parameter Information
Storage Conditions Cool, dry, well-ventilated area; 5-30°C recommended
Protect From Freezing (below -5°C may cause separation), direct sunlight, anionic surfactants
Container Requirements HDPE, PP, glass, stainless steel, lined drums
Shelf Life (50% solution) 24-36 months (when stored properly)
Shelf Life (Solid) 24-36 months (when stored in airtight containers)
Packaging Options 20 L jerry cans, 200 L drums, 1000 kg IBC, flexibag, bulk tanker (for solutions); 25 kg drums (for solid)

Storage Notes:

  • Store at temperatures above -5°C to prevent separation

  • At low temperatures, solution may become hazy or form crystals; warm to 20-30°C with gentle agitation

  • Keep containers tightly closed to prevent contamination

10. SAFETY & HEALTH INFORMATION

GHS Classification (CLP)

Hazard Class Category
Acute Toxicity (Oral) Category 4 (H302)
Acute Toxicity (Dermal) Category 4 (H312)
Skin Corrosion/Irritation Category 1B (H314)
Serious Eye Damage Category 1 (H318)
Acute Aquatic Toxicity Category 1 (H400)
Chronic Aquatic Toxicity Category 1 (H410)

Hazard Statements (H-Codes)

Code Statement
H302 Harmful if swallowed
H312 Harmful in contact with skin
H314 Causes severe skin burns and eye damage
H318 Causes serious eye damage
H400 Very toxic to aquatic life
H410 Very toxic to aquatic life with long-lasting effects

Precautionary Statements (P-Codes)

Code Statement
P260 Do not breathe mist/vapors
P280 Wear protective gloves, protective clothing, eye protection, face protection
P301+P330+P331 IF SWALLOWED: Rinse mouth. Do NOT induce vomiting.
P302+P352 IF ON SKIN: Wash with plenty of water
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes
P310 Immediately call a POISON CENTER or doctor
P501 Dispose of contents/container in accordance with local regulations

Toxicological Information

Parameter Value
Oral LD50 (rat) 240-500 mg/kg (harmful)
Dermal LD50 (rabbit) 1,000-2,000 mg/kg
Inhalation LC50 > 5 mg/L
Skin Irritation Corrosive – causes severe burns
Eye Irritation Causes serious damage
Skin Sensitization May cause allergic reactions (contact dermatitis in susceptible individuals)

First Aid Measures

Exposure Route Action
Inhalation Remove to fresh air. Seek medical attention if respiratory irritation occurs.
Skin Contact Remove contaminated clothing. Rinse with plenty of water for at least 15 minutes. Seek medical attention.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Seek immediate medical attention.
Ingestion Do NOT induce vomiting. Rinse mouth. Drink water. Seek immediate medical attention. Do NOT give anything by mouth to an unconscious person.

Personal Protective Equipment (PPE)

Equipment Recommendation
Respiratory Protection Not required for solutions; for solid/powder: dust mask
Hand Protection Chemical-resistant gloves (nitrile, neoprene, butyl rubber) – avoid latex
Eye Protection Chemical safety goggles
Body Protection Chemical-resistant apron, lab coat, protective clothing

11. ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Very toxic to fish, algae, and aquatic invertebrates
Biodegradability Low to moderate (slowly biodegradable)
Bioaccumulation Moderate potential
Persistence Persists in aquatic environments
Regulatory Concern High (classified as very toxic to aquatic life)
Waste Disposal Dispose as hazardous waste according to local regulations. Do not discharge into natural water bodies.

12. TRANSPORT INFORMATION

Parameter Information
UN Number 3266
Hazard Class 8 (Corrosive substance)
Packing Group III
Proper Shipping Name CORROSIVE LIQUID, BASIC, ORGANIC, N.O.S. (Benzalkonium chloride solution)
ADR/RID Class 8
IMDG Class 8
IATA (Air) Class 8
Marine Pollutant Yes
EMS F-A, S-B

13. REGULATORY INFORMATION

Region Status
EU BPR (Biocidal Products Regulation) approved; REACH registered
Turkey (KKDIK) Mandatory compliance; biocidal product regulations
USA (EPA) Registered as antimicrobial pesticide; FDA approved for certain pharmaceutical uses
FDA (Pharmaceutical) Approved preservative for ophthalmic, otic, nasal preparations (up to 0.02%)
Cosmetics Regulation (EC 1223/2009) Allowed as preservative (max. 0.1%)
Food Contact Approved for sanitizing food contact surfaces (USDA/FSIS)

Maximum Allowable Concentrations:

  • Cosmetics (EU): 0.1% as preservative

  • Eye Drops (FDA/EU): 0.004 – 0.02%

  • Food Contact Sanitizer (USDA): 100-200 ppm (no rinse required at 200 ppm)

14. SYNONYMS & OTHER NAMES

Turkish Name English Name
Benzalkonyum Klorür Benzalkonium Chloride
Alkil dimetil benzil amonyum klorür Alkyl dimethyl benzyl ammonium chloride (ADBAC)
Benzil lauril dimetil amonyum klorür Benzyl lauryl dimethyl ammonium chloride
Dodesil dimetil benzil amonyum klorür Dodecyl dimethyl benzyl ammonium chloride
Lauril dimetil benzil amonyum klorür Lauryl dimethyl benzyl ammonium chloride
BC50 / BC80 / BKC / BAC 50 BC50 / BC80 / BKC / BAC 50
Kuaterner Amonyum Bileşikleri Quaternary Ammonium Compounds (QACs)

Database Identifiers:

  • CAS (mixed): 63449-41-2

  • CAS (pure C12): 139-07-1

  • CAS (historical): 8001-54-5

  • EC: 264-151-6

  • MDL: MFCD00043369

  • PubChem CID: 2884 (for C12)

  • RTECS: BO3151000

15. SUMMARY

Benzalkonium Chloride (BKC / BAC, CAS 63449-41-2 / 139-07-1) is a cationic quaternary ammonium compound with broad-spectrum antimicrobial activity. It is widely used as a disinfectant, preservative, biocidal agent, and cationic surfactant across multiple industries.

Key Features:

Feature Description
Ionic Character Cationic surfactant
Antimicrobial Spectrum Broad (bacteria, fungi, enveloped viruses, algae)
Water Solubility Complete (all concentrations)
Hard Water Tolerance Good (effective in hard water)
Oxidizing None
pH Range 7.5 ± 1 (5% solution)

Main Application Areas:

Sector Applications
Disinfection Surface disinfectants, hand sanitizers, wet wipes
Pharmaceuticals Preservative in eye drops, nasal sprays, ear drops
Food & Beverage Equipment sanitizer (dairy, brewing, bottling)
Water Treatment Swimming pools, cooling towers, aquaculture
Animal Husbandry Farm disinfection, veterinary antiseptics
Industrial Corrosion inhibition, wood preservation, slime control, textile/leather

Key Safety Points:

  • CORROSIVE – Causes skin/eye burns

  • TOXIC TO AQUATIC LIFE – Very toxic with long-lasting effects

  • HARMFUL – If swallowed or in contact with skin

  • INCOMPATIBLE – With anionic surfactants (forms precipitates)

  • ORGANIC MATTER – Reduces antimicrobial efficacy

16. IMPORTANT NOTES

  1. Water Hardness Tolerance: Unlike many disinfectants, benzalkonium chloride remains effective in hard water (up to 400 ppm CaCO₃). This is a significant advantage for industrial and institutional applications.

  2. Anionic Incompatibility: Benzalkonium chloride is NOT compatible with anionic surfactants (soaps, sodium lauryl sulfate, sodium laureth sulfate, sodium lauryl ether sulfate). Mixing will form inactive precipitates.

  3. Organic Matter Interference: The presence of organic matter (blood, serum, soil, protein residues) significantly reduces antimicrobial activity. Pre-cleaning is recommended.

  4. Cotton Adsorption: Benzalkonium chloride adsorbs strongly to cotton and other cellulosic materials, reducing available concentration. Use non-ionic or cationic fabrics for application.

  5. Pharmaceutical Use Concentration: In ophthalmic preparations, concentrations typically range from 0.004% to 0.02% (40-200 ppm). Higher concentrations may cause irritation.

  6. Cosmetics Regulation: In the EU, benzalkonium chloride is allowed as a preservative in cosmetics at maximum 0.1% (1000 ppm). Must be declared on ingredient labels.

  7. Resistance Concerns: Prolonged use may lead to microbial resistance. Rotation with other biocidal agents is recommended for long-term applications.

  8. Allergic Reactions: Benzalkonium chloride can cause contact dermatitis and allergic reactions in susceptible individuals, especially with repeated exposure. Use appropriate PPE.

  9. Environmental Considerations: Due to high aquatic toxicity and slow biodegradability, industrial effluents containing benzalkonium chloride should be treated before discharge. Many jurisdictions restrict environmental release.

  10. Temperature Effects: At low temperatures (below 0°C), 50% solutions may become hazy or form crystals. Warm to 20-30°C with gentle agitation; product remains fully effective after reconstitution.

  11. Product Variants: Different CAS numbers represent:

    • 63449-41-2: Mixture of alkyl chain lengths (C8-C18) – most common commercial form

    • 139-07-1: Pure dodecyl (C12) – higher purity for research/specialized applications

    • 8001-54-5: Historical CAS – less common now

  12. Biocidal Products Regulation (BPR): In the EU, benzalkonium chloride is an approved active substance under the Biocidal Products Regulation (Regulation (EU) 528/2012) for product types 1-4.

Important Disclaimer: This Technical Data Sheet (TDS) is for informational purposes only. For complete safety, handling, storage, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS) provided by the manufacturer/supplier.

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