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Dioctyl Phthalate, Octyl Phthalate, DOP, DEHP, 117-81-7

Dioctyl Phthalate, Octyl Phthalate, DOP, DEHP, 117-81-7

DIOCTYL PHTHALATE (DOP)

CAS Number: 117-81-7
EC Number (EINECS): 204-211-0
Molecular Formula: C₂₄H₃₈O₄
Molecular Weight: 390.56 g/mol
Chemical Class: Phthalate ester (plasticizer)

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name (IUPAC) 1,2-Benzenedicarboxylic acid bis(2-ethylhexyl) ester
Other Names DOP, DEHP, Di(2-ethylhexyl) phthalate, Bis(2-ethylhexyl) phthalate, Octyl phthalate, Phthalic acid dioctyl ester, Plasticizer
CAS Number 117-81-7
EC Number (EINECS) 204-211-0
Molecular Formula C₂₄H₃₈O₄
Molecular Weight 390.56 g/mol
Chemical Class Phthalate ester
Structure Benzene ring with two 2-ethylhexyl ester groups
Appearance Clear, colorless liquid
Odor Very mild, characteristic

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Range
Molecular Formula C₂₄H₃₈O₄
Molecular Weight 390.56 g/mol
Appearance Clear, colorless liquid
Odor Very mild, characteristic
Melting Point -50°C
Boiling Point ~386°C
Density (25°C) ~0.985 g/cm³
Refractive Index (20°C) ~1.486
Flash Point ~218°C (405°F)
Viscosity (25°C) ~57 mPa·s
Vapor Pressure 1.2 mmHg (at 93°C)
Water Solubility Negligible
Organic Solubility Miscible with mineral oil and hexane
LogP (octanol/water) 4.88 - 7.6
Dielectric Constant (24°C) 5.1
Vapor Density (air=1) > 16

SECTION 3: SOLUBILITY PROFILE

Solvent Solubility Condition
Water Negligible All temperatures
Methanol Partially soluble -
Ethanol Partially soluble -
Acetone Soluble -
Toluene Soluble -
Xylene Soluble -
Mineral Oils Miscible -
Hexane Miscible -
Glycerin Very slightly soluble -
Ethylene Glycol Very slightly soluble -

Critical Note: DOP is practically insoluble in water but miscible with most organic solvents and oils. This property makes it an ideal plasticizer for PVC and other polymers.

SECTION 4: CHEMICAL PROPERTIES AND REACTIONS

Property Description
Chemical Class Phthalate ester
Functional Group Ester (-COOR)
Reactivity Low under normal conditions
Hydrolysis Slow hydrolysis in acidic or basic medium
Thermal Decomposition Decomposes > 393°C
UV Stability Good
Oxidation Stable under normal conditions
Hydrolytic Stability Excellent

4.1. Stability

Parameter Information
Thermal Stability Stable up to 200°C
Hydrolytic Stability Excellent
UV Stability Good
Low Volatility Low
Incompatibilities Strong oxidizers, strong acids, strong bases

SECTION 5: MAJOR APPLICATIONS AND END-USES

5.1. PVC Plasticizer (Most Important Application)

Application Function Suitability
Flexible PVC Production Provides flexibility and durability High
Cable and Wire Insulation Provides processability and flexibility High
Artificial Leather Provides flexibility and durability High
Films and Sheets Provides flexibility and optical clarity High
PVC Granules Provides processability and homogeneity High

5.2. Polymer and Resin Applications

Application Function Suitability
Cellulose Resins Plasticizer High
Rubber Processing aid, flexibility High
Synthetic Resins Plasticizer High

5.3. Other Applications

Application Function Suitability
Coatings Plasticizer High
Adhesives Flexibility and adhesion enhancer High
Sealants Plasticizer High
Lubricants Additive Moderate
Emulsifiers Additive Moderate

SECTION 6: INDUSTRY SUITABILITY MATRIX

Industry Suitability Explanation
PVC Processing High Most widely used general-purpose plasticizer
Cable Manufacturing High Provides insulation and flexibility
Films and Sheets High Flexibility and optical clarity
Artificial Leather High Flexibility and durability
Adhesives High Flexibility and adhesion
Coatings High Plasticizer
Cosmetics Limited Only in specific formulations
Food Contact Restricted Due to regulatory restrictions

SECTION 7: OTHER NAMES AND IDENTIFIERS

Type Name / Description
IUPAC Name 1,2-Benzenedicarboxylic acid bis(2-ethylhexyl) ester
Commercial Names DOP, DEHP
Synonyms Di(2-ethylhexyl) phthalate, Octyl phthalate, Phthalic acid dioctyl ester, Plasticizer
CAS Number 117-81-7
EC Number 204-211-0
HS Code 29173200.00

SECTION 8: COMPARISON OF PHTHALATES

Property DMP (Dimethyl) DEP (Diethyl) DBP (Dibutyl) DOP/DEHP (Dioctyl) DIDP (Diisodecyl)
Molecular Formula C₁₀H₁₀O₄ C₁₂H₁₄O₄ C₁₆H₂₂O₄ C₂₄H₃₈O₄ C₂₈H₄₆O₄
Molecular Weight ~194 g/mol ~222 g/mol ~278 g/mol ~390 g/mol ~446 g/mol
Boiling Point ~282°C ~298°C ~340°C ~386°C > 400°C
Volatility High Moderate Low Very low Very low
Water Solubility Partially Slight Insoluble Insoluble Insoluble
Main Use Insect repellent, specialty polymers Cosmetics, perfume, cellulose acetate PVC, adhesives, rubber PVC, vinyl, cable coatings Cable, automotive, durable PVC
Toxicological Status Relatively low Low Endocrine disruptor risk Environmental concerns, restricted Safer, low migration

SECTION 9: TOXICOLOGY AND HEALTH EFFECTS

Parameter Value / Description
GHS Classification Danger
Signal Word Danger
Hazard Statements H360 (May damage fertility or the unborn child), H373 (May cause organ damage through prolonged exposure), H413 (May cause long-lasting effects to aquatic life), H315 (Causes skin irritation), H319 (Causes serious eye irritation)
Precautionary Statements P202 (Do not handle until all safety precautions are read/understood), P262 (Do not get in eyes, on skin, or on clothing), P280 (Wear protective gloves/protective clothing/eye protection), P404 (Store in a closed container)
Oral LD50 > 5,000 mg/kg (low acute toxicity)
Skin Irritation Irritant
Eye Irritation Irritant
Reproductive Toxicity May damage fertility or unborn child
Carcinogenicity Suspected carcinogen (IARC/NTP/OSHA)
Target Organs Reproductive system, liver, kidneys
Occupational Exposure Limit (TWA) 5 mg/m³
NIOSH IDLH 5,000 mg/m³
California Prop 65 Cancer and reproductive toxicity risk

SECTION 10: ECOTOXICOLOGY AND ENVIRONMENTAL BEHAVIOR

Parameter Value / Description
Fish Toxicity Toxic to aquatic organisms
Aquatic Toxicity Long-lasting adverse effects (H413)
Bioaccumulation Potential High (LogP > 4)
Biodegradability Slow biodegradation
Persistence Persistent in the environment
Water Hazard Class (WGK Germany) WGK 3 (very hazardous to water)

SECTION 11: SAFETY MEASURES AND PERSONAL PROTECTIVE EQUIPMENT

Parameter Information
Respiratory Protection NIOSH-approved organic vapor cartridge or SCBA
Gloves Chemically resistant
Eye Protection Chemical safety goggles
Body Protection Chemical-resistant apron
Ventilation Local exhaust ventilation
Engineering Controls Closed systems

SECTION 12: STORAGE INFORMATION

Parameter Information
Storage Conditions Cool, dry, well-ventilated area
Temperature Room temperature (15-30°C)
Container Tightly closed containers
Materials to Avoid High heat, strong oxidizers
Shelf Life 24 months (under recommended conditions)
Packaging 200 kg drum, 1000 kg IBC

SECTION 13: TRANSPORT INFORMATION

Parameter Information
UN Number Not regulated (not classified as dangerous goods)
Hazard Class Not applicable
Packing Group Not applicable
Proper Shipping Name Dioctyl Phthalate
ADR/RID Not regulated
IMDG Code Not regulated
Transport Notes Protect from impact and rain

SECTION 14: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible liquid (flash point 218°C)
Extinguishing Media Water fog, foam, CO₂, dry chemical
Special Hazards When heated, releases CO, CO₂
Decomposition Products CO, CO₂
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

SECTION 15: ACCIDENTAL RELEASE AND CLEANUP

Parameter Information
Personal Protection Gloves, safety goggles, protective clothing
Ventilation Increase ventilation
Cleanup Methods Absorb with absorbent material; collect in sealed containers
Environmental Precautions Prevent entry into drains
Waste Disposal According to local regulations

SECTION 16: REGULATORY INFORMATION

Region / Authority Status
EU REACH Registered (with restrictions)
Turkey KKDİK Registration required
USA TSCA Listed
USA FDA Restricted for food contact
USA OSHA Regulated (PEL: 5 mg/m³)
NIOSH TWA: 5, STEL: 10, IDLH: 5,000 mg/m³
ACGIH TLV: 5 mg/m³
California Prop 65 Cancer and reproductive toxicity risk
EINECS 204-211-0

SECTION 17: SUMMARY AND CRITICAL WARNINGS

Product Summary

Parameter Value
Product Dioctyl Phthalate (DOP)
CAS 117-81-7
Appearance Clear, colorless liquid
Density ~0.985 g/cm³
Boiling Point ~386°C
Water Solubility Negligible
Flash Point ~218°C
Key Industry PVC plasticizer

CRITICAL WARNINGS

  1. Most Widely Used Plasticizer: DOP is the most widely used general-purpose plasticizer for PVC. It enhances flexibility, durability, and processability of PVC materials.

  2. Low Volatility: Due to its low volatility, DOP minimizes evaporation losses during high-temperature processing.

  3. Excellent Stability: Shows good stability against heat, UV, and hydrolysis. Ensures long service life of PVC products.

  4. Broad Compatibility: Compatible with many polymers and resins, especially PVC.

  5. Environmental and Toxicological Concerns: DOP is under regulatory scrutiny due to its endocrine-disrupting effects and carcinogenic risk. Its use is restricted in toys and childcare articles.

  6. Aquatic Toxicity: Toxic to aquatic organisms and may cause long-lasting environmental effects (H413).

  7. California Prop 65: Requires warning notification for cancer and reproductive toxicity risk under California Prop 65.

  8. Alternatives: Due to environmental and toxicological concerns, higher molecular weight phthalates (DIDP, DINP) or non-phthalate plasticizers are preferred.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is based on available technical data. The user is solely responsible for determining the product's suitability for their specific application and for complying with all applicable local, national, and international regulations. DOP is classified as an endocrine disruptor and suspected carcinogen! For complete safety, storage, handling, transportation, disposal, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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