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Dithiodimorpholine, 4,4'-Dithiodimorpholine, Accelerator DTDM, DTDM-80, DTDM80, 103-34-42

Dithiodimorpholine, 4,4'-Dithiodimorpholine, Accelerator DTDM, DTDM-80, DTDM80, 103-34-42

DTDM-80 (4,4'-DITHIODIMORPHOLINE) 

CAS Number: 103-34-4
EC Number (EINECS): 203-102-6
Molecular Formula: C₈H₁₆N₂O₂S₂
Molecular Weight: 236.36 g/mol
Chemical Class: Morpholine derivative (sulfur donor agent)

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name (IUPAC) 4,4'-Dithiodimorpholine
Other Names DTDM, Dithiodimorpholine, 4,4'-Dithiodimorpholine, Accelerator DTDM
CAS Number 103-34-4
EC Number (EINECS) 203-102-6
Molecular Formula C₈H₁₆N₂O₂S₂
Molecular Weight 236.36 g/mol
Chemical Class Morpholine derivative (sulfur donor agent)
Appearance (Powder Form) White to slightly yellowish crystalline powder
Appearance (Granule Form) Off-white to beige granules
Odor Mild characteristic

SECTION 2: PRODUCT DESCRIPTION AND COMPOSITION

DTDM-80 is a pre-dispersed rubber accelerator containing 80% 4,4'-dithiodimorpholine (DTDM) in an elastomeric binder and dispersing agents. It is designed to provide excellent dispersion of the sulfur donor in rubber compounds, avoiding localized over-cured areas and ensuring consistent performance in vulcanized products.

Parameter Description
Product Type Pre-dispersed sulfur donor vulcanization agent
Active Content 80% 4,4'-Dithiodimorpholine (DTDM)
Binder Content 20% Elastomeric binder and dispersing agents
Physical Form Granules (off-white to beige)
Density ~1.23 g/cm³
Function Sulfur donor vulcanization agent for low-sulfur or sulfurless curing systems

SECTION 3: PHYSICAL AND CHEMICAL PROPERTIES

3.1. Powder Form (Pure DTDM)

Property Value / Range
Molecular Formula C₈H₁₆N₂O₂S₂
Molecular Weight 236.36 g/mol
Appearance White to slightly yellowish crystalline powder
Melting Point ~124-126°C
Density (20°C) ~1.32-1.36 g/cm³
Solubility in Water Insoluble (~0.1 g/L)
Solubility in Organic Solvents Limited; partially soluble in acetone, chloroform
pH (Aqueous) ~6-7 (neutral)
Flash Point > 200°C
Decomposition > 200°C releases sulfur oxides, nitrogen oxides

3.2. Granule Form (DTDM-80)

Property Value / Range
Appearance Off-white to beige granules
Density ~1.23 g/cm³
Active Content 80% DTDM
Binder Content 20% Elastomer binder
Form Pre-dispersed granules

SECTION 4: FUNCTIONAL PROPERTIES

Property Description
Curing Type Sulfur donor vulcanization agent
Curing System Low-sulfur or sulfurless curing systems
Sulfur Donor Provides active sulfur for vulcanization
Synergistic Effect Shows synergistic effect with sulfenamide accelerators
Heat Resistance Provides good heat and aging resistance
Scorch Safety Good processing safety
Curing Speed Moderate to slow curing speed
Crosslink Type Forms mono-, di-, and polysulfidic crosslinks

SECTION 5: COMPARISON - DTDM vs SULFUR

Property DTDM Sulfur
Sulfur Content ~27% 100%
Crosslink Type Mono/disulfide predominance Polysulfide predominance
Heat Aging Resistance Good Moderate
Scorch Safety Good Low-moderate
Compression Set Low Moderate
Flexibility Good Very good
Odor Low Characteristic
Bloom Low High

SECTION 6: MAJOR APPLICATIONS AND END-USES

6.1. Sulfur Donor Vulcanization Agent (Primary Application)

Application Function Suitability
Natural Rubber (NR) Sulfur donor / accelerator High
Styrene-Butadiene Rubber (SBR) Sulfur donor / accelerator High
Nitrile Rubber (NBR) Sulfur donor / accelerator High
EPDM Rubber Sulfur donor / accelerator High
Butyl Rubber (IIR) Sulfur donor / accelerator Moderate
Other Synthetic Rubbers Sulfur donor / accelerator High

6.2. Rubber Products

Application Suitability
Tires High
Hoses High
Belts (Conveyor, Drive) High
Rubber Footwear High
General Industrial Products High
Seals and Gaskets High
Technical Rubber Goods High
Cable Insulation High
Heat-Resistant Vulcanizates High

SECTION 7: INDUSTRY SUITABILITY MATRIX

Industry Suitability Explanation
Tire Manufacturing High Low-sulfur curing systems
Automotive Rubber High Hoses, belts, seals, gaskets (heat-resistant)
Industrial Rubber High Conveyor belts, rollers, technical goods
Footwear High Rubber soles and components
Cable Industry High Insulation and sheathing compounds
General Rubber Goods High Various molded and extruded products
Heat-Resistant Products High High-temperature applications
Latex Products Low Due to dispersion difficulties

SECTION 8: DOSAGE AND APPLICATION

8.1. Recommended Dosage

Application Dosage (phr)
General Use (DTDM-80) 0.5 - 2.0 phr
Low-Sulfur System 0.5 - 1.5 phr (DTDM-80) + 0.3 - 0.8 phr (sulfur)
Sulfurless System 1.0 - 2.0 phr (DTDM-80)
With Sulfenamide Accelerator 0.5 - 1.0 phr (DTDM-80) + 0.5 - 1.5 phr (sulfenamide)
With MBTS 0.5 - 1.0 phr (DTDM-80) + 0.5 - 1.0 phr (MBTS)

8.2. Advantages of Pre-Dispersed Form (DTDM-80)

Advantage Description
Excellent Dispersion Prevents localized over-cured areas
Consistent Performance Ensures stable vulcanizate properties
Reduced Dust Cleaner handling compared to powder form
Easy Weighing Granules facilitate accurate measurement
Shorter Mixing Time Suitable for compounds requiring short mixing cycles
Better Homogeneity Uniform distribution in rubber matrix

SECTION 9: OTHER NAMES AND IDENTIFIERS

Type Name / Description
IUPAC Name 4,4'-Dithiodimorpholine
Chemical Name Dithiodimorpholine
Commercial Names Accelerator DTDM, Rhenogran DTDM-80, Rhenoslab DTDM-80
Common Names DTDM, 4,4'-Dithiodimorpholine
CAS Number 103-34-4
EC Number 203-102-6
HS Code 29342000.00

SECTION 10: PRODUCTION METHOD

Parameter Description
Method Morpholine + Sulfur monochloride → 4,4'-Dithiodimorpholine
Reaction Controlled oxidation/chlorination reaction
Purification Crystallization
Purity ≥ 98% (typical commercial)
Formulation DTDM-80: 80% DTDM + 20% elastomer binder

SECTION 11: TOXICOLOGY AND HEALTH EFFECTS

Parameter Value / Description
GHS Classification Warning
Hazard Statements H315 (Causes skin irritation), H319 (Causes serious eye irritation), H317 (May cause allergic skin reaction)
Precautionary Statements P261 (Avoid breathing dust), P280 (Wear protective gloves/protective clothing/eye protection/face protection), P302+P352 (IF ON SKIN: Wash with plenty of water), P305+P351+P338 (IF IN EYES: Rinse cautiously with water)
Oral LD50 (Rat) ~1,000-2,000 mg/kg
Dermal LD50 (Rabbit) > 2,000 mg/kg
Skin Irritation Irritant; may cause contact dermatitis
Eye Irritation Irritant
Skin Sensitization Positive (allergic contact dermatitis)
Mutagenicity Negative (Ames test)
Carcinogenicity Not classified
Reproductive Toxicity Not classified
Target Organs Skin, eyes, respiratory system

SECTION 12: SAFETY AND STORAGE

Parameter Information
Storage Conditions Cool, dry, well-ventilated area
Temperature Room temperature (15-30°C)
Container Tightly closed, original packaging
Materials to Avoid Strong oxidizers, strong acids, strong bases
Shelf Life 24 months (under recommended conditions)
Packaging 25 kg bags, 500 kg big bags

SECTION 13: TRANSPORT INFORMATION

Parameter Information
UN Number Not regulated (not classified as dangerous goods)
Hazard Class Not applicable
Packing Group Not applicable
Proper Shipping Name 4,4'-Dithiodimorpholine
ADR/RID Not regulated
IMDG Code Not regulated
IATA (Air) Not regulated
Marine Pollutant No

SECTION 14: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible dust
Extinguishing Media Water fog, CO₂, dry chemical, foam
Special Hazards When heated, releases sulfur oxides (SOₓ) and nitrogen oxides (NOₓ)
Decomposition Products Sulfur oxides, nitrogen oxides, CO, CO₂
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

SECTION 15: ACCIDENTAL RELEASE AND CLEANUP

Parameter Information
Personal Protection Gloves, safety goggles, dust mask
Ventilation Increase ventilation
Cleanup Methods Sweep or vacuum while preventing dust formation; collect in sealed containers
Environmental Precautions Prevent entry into drains
Waste Disposal According to local regulations

SECTION 16: REGULATORY INFORMATION

Region / Authority Status
EU REACH Registered
Turkey KKDİK Registration required
USA TSCA Listed
USA FDA Regulated for food contact (21 CFR)
EINECS 203-102-6

SECTION 17: SUMMARY AND CRITICAL WARNINGS

Product Summary

Parameter Value
Product DTDM-80 (4,4'-Dithiodimorpholine)
CAS 103-34-4
Appearance Off-white to beige granules
Active Content 80% DTDM
Density ~1.23 g/cm³
Primary Use Sulfur donor vulcanization agent
Key Industries Tire, automotive rubber, industrial rubber

CRITICAL WARNINGS

  1. Sulfur Donor Agent: DTDM is an effective sulfur donor vulcanization agent for low-sulfur or sulfurless curing systems. It provides active sulfur for crosslink formation.

  2. Superior Heat Resistance: Rubber products cured with DTDM exhibit better heat and aging resistance compared to conventional sulfur vulcanization. This is particularly pronounced when used with sulfenamide accelerators.

  3. Low Bloom: DTDM shows lower blooming tendency compared to elemental sulfur, which is advantageous for aesthetically sensitive products.

  4. Synergistic System: DTDM exhibits synergistic effects with sulfenamide accelerators (CBS, TBBS, MBS), providing enhanced mechanical properties and heat resistance.

  5. Crosslink Type: DTDM forms a higher proportion of mono- and disulfidic crosslinks compared to elemental sulfur. This provides better compression set and heat resistance.

  6. Odor: Lower odor level compared to elemental sulfur.

  7. Pre-Dispersed Form Advantage: DTDM-80 pre-dispersed form provides excellent dispersion, preventing localized over-cured areas and ensuring consistent vulcanizate performance.

  8. Skin Sensitization: DTDM may cause allergic skin reactions (H317). Appropriate PPE required during handling.

  9. Storage: Store in cool, dry, well-ventilated areas. Keep away from strong oxidizers, acids, and bases.

  10. Regulatory Status: Registered under REACH. Food contact regulated under FDA 21 CFR.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is based on available technical data. The user is solely responsible for determining the product's suitability for their specific application and for complying with all applicable local, national, and international regulations. For complete safety, storage, handling, transportation, disposal, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are responsible for testing the product in their own processes and applications. All local, national, and international regulations must be followed when working with DTDM-80.

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