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Paraformaldehyde, Polyoxymethylene, Polyoxymethylene, Formaldehyde Polymer, Trioxane, PFA, POM, %91,%96, 30525-89-4

Paraformaldehyde, Polyoxymethylene, Polyoxymethylene, Formaldehyde Polymer, Trioxane, PFA, POM, %91,%96, 30525-89-4

PARAFORMALDEHYDE (PFA)

1. PRODUCT DEFINITION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name Paraformaldehyde (Formaldehyde polymer; Polyoxymethylene precursor)
Molecular Formula (CH₂O)ₙ where n = 8–100
CAS Number 30525-89-4
UN Number & Class UN 2213, Class 4.1 (Flammable solid)
Appearance White crystalline powder, granules, or prills with a pungent formaldehyde odour
Synonyms Formaldehyde polymer, Paraform, Trioxane (historical), Polyoxymethylene precursor

Note: Paraformaldehyde is the solid, polymerized form of formaldehyde. Unlike formalin (aqueous formaldehyde solution), it is a convenient, stable solid source of formaldehyde gas or solution upon controlled heating or depolymerization.

2. PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Description
Physical form White crystalline solid; available as fine powder, granules, or prills
Odour Pungent, characteristic formaldehyde odour (intensifies with free formaldehyde content)
Melting / Softening Range 120–170 °C (softens); >150–180 °C (marked depolymerization, releasing formaldehyde gas)
Solubility in Water Not directly soluble; undergoes hydrolysis/depolymerization to form a formaldehyde solution, accelerated by heat and pH
Reactivity High; active in condensation and polymerization reactions due to terminal aldehyde functionality
Flammability Flammable solid; dust cloud can form an explosive atmosphere with air; thermal decomposition releases toxic gases (formaldehyde, CO, CO₂)

3. TYPICAL QUALITY PARAMETERS (QC Framework)

Parameter Typical Specification
Assay (Polymerized Formaldehyde) ≥ 95–97% (dry basis)
Free Formaldehyde 0.1–1.0% (low FO preferred depending on application)
Moisture (Karl Fischer) ≤ 0.5–1.0%
Acidity (as Formic Acid) ≤ 0.05–0.1%
Colour White; yellowing is an indicator of oxidation and ageing
Particle Size Granules/Prills: 1–4 mm; Powder: <500 µm
Odour Intensity Increases with free formaldehyde content and product age

Grade Selection Guidance:

  • IHC/ICC Grade: Low free formaldehyde, low trace metals, high purity, fine powder for faster dissolution.

  • Resin/Adhesive Grade: Granule/prill form with controlled particle size for optimal flow, feeding, and dissolution; moisture ≤0.5–1%.

4. SECTORAL APPLICATIONS, USAGE RATES, AND PREPARATION NOTES

Sector Application Typical Usage / Notes
Laboratory & Biotechnology Tissue/cell fixation for IHC, ICC, microscopy Freshly prepared 4% w/v formaldehyde solution derived from PFA in PBS, pH 7.2–7.4. Gentle heating (50–60 °C) and stirring required.
Resin & Adhesive Production Feedstock for PF, UF, MF resins; PRF adhesive hardener Preferred for low water content and controlled reaction kinetics. Granule/prill format is ideal.
Agriculture & Livestock Disinfection/fumigation of barns, equipment, soil sterilization Broad-spectrum microbial control. Adherence to local regulations on residue and ventilation times is critical.
Cosmetics & Pharmaceuticals Slow-release formaldehyde source in antimicrobial formulations Subject to strict labeling and regulatory restrictions for formaldehyde-releasing systems.
Polymer & Plastics Intermediate for Polyoxymethylene (POM, Acetal) production Industrial grade; high purity required for consistent polymerization.
Paper & Textile Finishing agent for strength, wrinkle resistance, and dimensional stability Formaldehyde release provides the finishing effect; occupational emission limits must be observed.

5. PREPARATION OF 4% FORMALDEHYDE SOLUTION (for Laboratory Use)

  1. Weigh: 4 g of paraformaldehyde (IHC grade) per 100 mL of solution.

  2. Solvent: Add to 100 mL of PBS (phosphate-buffered saline), pH 7.2–7.4.

  3. Heat & Stir: Gently heat to 50–60 °C while stirring continuously. Add a few drops of 1N NaOH if needed to catalyze depolymerization. Continue until the solution becomes completely clear.

  4. Cool & Filter: Cool the solution to room temperature. Filter through a 0.22–0.45 µm membrane to remove any undissolved particles or by-products.

  5. Use: Use freshly prepared. Methanol-free protocols are preferred for IHC specificity.

6. SAFETY, REGULATORY COMPLIANCE, AND STORAGE (GHS/CLP Framework)

  • GHS Classification: Refer to the supplier's SDS for specific hazard statements, which are primarily driven by the release of formaldehyde gas. Formaldehyde is classified as a carcinogen (Cat. 1B) and skin sensitizer (Cat. 1).

  • Personal Protective Equipment (PPE): Safety goggles, nitrile/PVC gloves, lab coat/chemical apron, and a suitable respirator for formaldehyde vapour and dust (e.g., Type A/P3 combination filter).

  • Exposure: Irritant to eyes, skin, and respiratory system. Formaldehyde is a known dermal sensitizer and carcinogen.

  • Storage: Store in a cool, dry, and well-ventilated area, away from heat, sparks, and open flames. Minimize moisture ingress to prevent premature hydrolysis. FIFO (First In, First Out) inventory management is recommended.

  • Incompatibilities: Strong oxidizers, strong acids, and alkalis can cause uncontrolled reactions.

  • Spill Management: Collect dry spills, avoiding dust generation, and place in a sealable container. Avoid wetting large spills, as this can accelerate formaldehyde release.

  • Transport: UN 2213, Class 4.1 (Flammable solid). Must be packaged and labelled according to ADR/IMDG regulations.

7. PACKAGING AND SUPPLY CHAIN DETAILS

  • Standard Packaging: 25 kg kraft paper bag with PE inner liner; 500–1000 kg big-bag with liner.

  • Special Formats: Low-dust prill/granule formats are available from specific manufacturers.

  • Required Documentation: Up-to-date SDS (16-section), TDS/QC certificate, batch-specific COA. For laboratory use, request a report on trace metals and impurities.

  • Shelf Life: Typically 12–36 months, depending on storage temperature and humidity. Increased odour and yellowish discolouration are key signs of ageing.

8. QUICK REFERENCE TABLE

Property Value / Description
Product Name Paraformaldehyde
CAS 30525-89-4
Formula (CH₂O)ₙ
Physical Form White crystalline solid (powder, granules, prills)
Assay ≥ 95–97% (dry basis)
Free Formaldehyde 0.1–1.0%
Moisture ≤ 0.5–1.0%
UN & Class UN 2213, Class 4.1 (Flammable solid)
Key Applications Resins (PF/UF/MF), IHC fixation, POM precursor, disinfection
Key Note Insoluble in water until chemically depolymerized by heat and/or pH

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