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Dioctyl Terephthalate, Bis 2-ethylhexyl Terephthalate, DOTP, 6422-86-2

Dioctyl Terephthalate, Bis 2-ethylhexyl Terephthalate, DOTP, 6422-86-2

DİOCTYL TEREPHTHALATE (DOTP) 

CAS Number: 6422-86-2
EC Number (EINECS): 229-176-9
Molecular Formula: C₂₄H₃₈O₄
Molecular Weight: 390.56 g/mol
Chemical Class: Terephthalate ester (phthalate-free plasticizer)

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name (IUPAC) Bis(2-ethylhexyl) benzene-1,4-dicarboxylate
Other Names DOTP, Dioctyl Terephthalate, Bis(2-ethylhexyl) terephthalate, Dioctyl terephthalate, Terephthalic acid dioctyl ester
CAS Number 6422-86-2
EC Number (EINECS) 229-176-9
Molecular Formula C₂₄H₃₈O₄
Molecular Weight 390.56 g/mol
Chemical Class Terephthalate ester (phthalate-free plasticizer)
Structure Para-terephthalic acid + 2-ethylhexanol ester
Appearance Clear to slightly yellowish liquid
Odor Mild characteristic

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Range
Molecular Formula C₂₄H₃₈O₄
Molecular Weight 390.56 g/mol
Appearance Clear to slightly yellowish liquid
Odor Mild characteristic
Density (20°C) 0.983-0.985 g/cm³
Specific Gravity (25°C) 0.979-0.983 g/cm³
Viscosity (25°C) ~60-70 cP
Viscosity (100°C) ~5-10 cP
Melting / Freezing Point ~ -50°C
Boiling Point ~400°C (at 760 mmHg)
Flash Point ~210°C (410°F)
Autoignition Temperature ~400°C
Vapor Pressure (20°C) < 0.01 mmHg (very low)
Solubility in Water Insoluble (< 0.01 g/L)
Solubility in Organic Solvents Soluble in most organic solvents
Refractive Index (n²⁰D) ~1.485-1.488
Acid Value ≤ 0.05-0.10 mg KOH/g
Water Content ≤ 0.1%
Purity (GC) ≥ 99.0%
Volatility Very low
LogP ~7.0-8.0 (highly hydrophobic)
Dielectric Constant ~5.0
Color (APHA) ≤ 50

SECTION 3: CHEMICAL PROPERTIES AND REACTIONS

Property Description
Chemical Class Terephthalate ester (phthalate-free)
Functional Group Ester (-COOR)
Reactivity Low under normal conditions
Hydrolysis Slow hydrolysis in acidic or basic medium
Thermal Decomposition > 400°C releases CO, CO₂
Oxidation Stable under normal conditions
Hydrolytic Stability Excellent
UV Stability Good
Phthalate-Free Yes (structurally different from DEHP/DOP)

3.1. Stability

Parameter Information
Thermal Stability Excellent (stable up to 400°C)
Hydrolytic Stability Excellent
UV Stability Good
Low Volatility Very low
Migration Resistance Excellent
Incompatibilities Strong oxidizers, strong acids, strong bases

SECTION 4: FUNCTIONAL PROPERTIES

Property Description
Plasticizer Type Primary plasticizer (phthalate-free)
PVC Compatibility Excellent
Plasticizing Efficiency Excellent
Low-Temperature Flexibility Good
Thermal Aging Stability Excellent
Volatility Very low
Migration Resistance Excellent
Extraction Resistance Good
Electrical Properties High (good dielectric properties)
Cold Resistance High
Cost/Performance High (safe alternative to DEHP/DOP)

SECTION 5: MAJOR APPLICATIONS AND END-USES

5.1. PVC Plasticizer (Most Important Application)

Application Function Suitability
Flexible PVC Primary plasticizer High
PVC Film and Sheet Flexibility and processability High

5.2. Flooring

Application Function Suitability
Flexible Floor Coverings Plasticizer High
Vinyl Flooring Plasticizer High

5.3. Medical Applications

Application Function Suitability
Medical Devices Plasticizer (safe alternative) High
Medical Tubing Plasticizer High
Blood and IV Bags Plasticizer High

5.4. Food Packaging

Application Function Suitability
Stretch Films Plasticizer High
Food Packaging Films Plasticizer High
Bottle Closures Plasticizer High

5.5. Toys and Children's Products

Application Function Suitability
Toys Plasticizer (safe) High
Childcare Articles Plasticizer High

5.6. Wire and Cable

Application Function Suitability
Cable Insulation Plasticizer High
Wire Coatings Plasticizer High

5.7. Other Applications

Application Function Suitability
Automotive Interiors Plasticizer High
Adhesives Plasticizer High
Coatings Plasticizer High
Seals and Gaskets Plasticizer High

SECTION 6: INDUSTRY SUITABILITY MATRIX

Industry Suitability Explanation
PVC Processing High Most widely used phthalate-free plasticizer
Flooring High Flexible floor coverings, vinyl flooring
Medical High Medical devices, tubing (safe alternative)
Food Packaging High Stretch films, food packaging
Toys High Toys and children's products
Wire and Cable High Cable insulation
Automotive High Interior parts
Construction High Profiles, seals

SECTION 7: DOTP vs DOP/DEHP COMPARISON

Property DOTP DOP/DEHP
Structure Para-terephthalate (1,4) Ortho-phthalate (1,2)
Chemical Class Terephthalate Phthalate
Toxicological Status Low toxicity, non-carcinogenic Endocrine disruptor concerns
Migration Low Moderate
Volatility Very low Low
Thermal Stability Excellent Good
Electrical Properties High Good
Regulatory Status Preferred Restricted / phased out
FDA Approval Yes (food contact) Restricted
California Prop 65 Not listed Listed

SECTION 8: COMPARISON OF PHTHALATES

Property DMP (Dimethyl) DEP (Diethyl) DBP (Dibutyl) DOP/DEHP (Dioctyl) DIDP (Diisodecyl)
Molecular Formula C₁₀H₁₀O₄ C₁₂H₁₄O₄ C₁₆H₂₂O₄ C₂₄H₃₈O₄ C₂₈H₄₆O₄
Molecular Weight ~194 g/mol ~222 g/mol ~278 g/mol ~390 g/mol ~446 g/mol
Boiling Point ~282°C ~298°C ~340°C ~385°C >400°C
Volatility High Moderate Low Very low Very low
Water Solubility Partially Slight Insoluble Insoluble Insoluble
Main Use Insect repellent, specialty polymers Cosmetics, perfume, cellulose acetate PVC, adhesives, rubber PVC, vinyl, cable coatings Cable, automotive, durable PVC
Toxicological Status Relatively low Low Endocrine disruptor risk Environmental concerns, restricted Safer, low migration
Usage Share (per 100 units) 8% 12% 15% 40% 25%

SECTION 9: OTHER NAMES AND IDENTIFIERS

Type Name / Description
IUPAC Name Bis(2-ethylhexyl) benzene-1,4-dicarboxylate
Commercial Names DOTP, Dioctyl Terephthalate
Synonyms Bis(2-ethylhexyl) terephthalate, Terephthalic acid dioctyl ester
CAS Number 6422-86-2
EC Number 229-176-9
HS Code 29173700

SECTION 10: TOXICOLOGY AND HEALTH EFFECTS

Parameter Value / Description
GHS Classification Not classified
Oral LD50 (Rat) > 5,000 mg/kg
Dermal LD50 (Rabbit) > 2,000 mg/kg
Skin Irritation Mild irritant
Eye Irritation Mild irritant
Skin Sensitization Not sensitizing
Mutagenicity Negative
Carcinogenicity Not classified (non-carcinogenic)
Reproductive Toxicity Not classified
Endocrine Disruption No concern
Target Organs Skin, eyes
California Prop 65 Not listed

SECTION 11: SAFETY AND STORAGE

Parameter Information
Storage Conditions Cool, dry, well-ventilated area
Temperature Room temperature (15-30°C)
Container Tightly closed containers
Materials to Avoid Strong oxidizers, strong acids, strong bases
Shelf Life 24 months (under recommended conditions)
Packaging 200 kg drum, 1000 kg IBC, bulk tanker

SECTION 12: TRANSPORT INFORMATION

Parameter Information
UN Number Not regulated (not classified as dangerous goods)
Hazard Class Not applicable
Packing Group Not applicable
Proper Shipping Name Dioctyl Terephthalate
ADR/RID Not regulated
IMDG Code Not regulated
IATA (Air) Not regulated
Marine Pollutant No

SECTION 13: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible liquid (flash point ~210°C)
Extinguishing Media Water fog, foam, CO₂, dry chemical
Special Hazards When heated, releases CO, CO₂
Decomposition Products CO, CO₂
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

SECTION 14: ACCIDENTAL RELEASE AND CLEANUP

Parameter Information
Personal Protection Gloves, safety goggles, protective clothing
Ventilation Increase ventilation
Cleanup Methods Absorb with absorbent material; collect in sealed containers
Environmental Precautions Prevent entry into drains
Waste Disposal According to local regulations

SECTION 15: REGULATORY INFORMATION

Region / Authority Status
EU REACH Registered
Turkey KKDİK Registration required
USA TSCA Listed
USA FDA Approved for food contact
EU Food Contact Approved
California Prop 65 Not listed (safe)
EU Cosmetics Regulation Permitted
EINECS 229-176-9
WGK (Germany) 1 (slight hazard to water)

SECTION 16: SUMMARY AND CRITICAL WARNINGS

Product Summary

Parameter Value
Product Dioctyl Terephthalate (DOTP)
CAS 6422-86-2
Appearance Clear to slightly yellowish liquid
Density 0.984 g/cm³
Molecular Weight 390.56 g/mol
Flash Point ~210°C
Key Industries PVC, flooring, medical, food packaging

CRITICAL WARNINGS

  1. Phthalate-Free Plasticizer: DOTP is a safe alternative to traditional phthalate plasticizers (DEHP/DOP). It is non-carcinogenic and has no endocrine-disrupting effects.

  2. Safe Alternative to DEHP/DOP: DOTP can be used as a direct replacement for DEHP/DOP in applications where they are restricted or phased out. It provides similar plasticizing efficiency.

  3. FDA Approved: Approved for food contact applications. Can be safely used in stretch films, food packaging, and bottle closures.

  4. Medical Applications: Widely used as a safe alternative to DEHP in medical devices, tubing, and blood bags due to its low toxicity and migration resistance.

  5. Toys and Children's Products: Can be safely used in toys and childcare articles due to its non-toxic nature.

  6. Excellent Thermal Stability: Provides excellent thermal aging stability, making it suitable for high-temperature applications.

  7. Low Volatility: Very low volatility ensures minimal evaporation loss during processing and long-term service life.

  8. High Dielectric Properties: Excellent electrical insulation properties make it ideal for wire and cable applications.

  9. Regulatory Compliance: Compliant with REACH, FDA, and California Prop 65. Preferred over phthalate plasticizers due to increasing regulatory pressure.

  10. Market Trend: DOTP usage is rapidly increasing due to regulatory restrictions on phthalate plasticizers and consumer demand for safer products.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is based on available technical data. The user is solely responsible for determining the product's suitability for their specific application and for complying with all applicable local, national, and international regulations. DOTP is a phthalate-free, safe plasticizer. For complete safety, storage, handling, transportation, disposal, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are responsible for testing the product in their own processes and applications. All local, national, and international regulations must be followed when working with DOTP.

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