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Glyoxal, Oxaldehyde, Ethanedial, Glyoxaldehyde, Oxalaldehyde, Ethanedialdehyde, 107-22-2

Glyoxal, Oxaldehyde, Ethanedial, Glyoxaldehyde, Oxalaldehyde, Ethanedialdehyde, 107-22-2

GLYOXAL

Glyoxal / Oxaldehyde / Ethanedial / Glyoxaldehyde / Oxalaldehyde / Ethanedialdehyde
CAS Number: 107-22-2
EC Number: 203-474-9

1. IDENTIFICATION INFORMATION

Property Information
Chemical Name Glyoxal
Other Names Oxaldehyde, Ethanedial, Glyoxaldehyde, Oxalaldehyde, Ethanedialdehyde, Oxalaldehyde
Chemical Formula C₂H₂O₂ (OHC-CHO)
Molecular Weight 58.04 g/mol
CAS Number 107-22-2
EC Number (EINECS) 203-474-9
Appearance (below 15°C) White crystalline solid
Appearance (above 15°C) Yellow liquid (vapor is green)
Odor Characteristic, sharp aldehyde odor

2. PHYSICAL PROPERTIES

Property Value
Physical State (20°C) Liquid
Appearance Yellow liquid (white crystalline solid at low temperature)
Vapor Color Green
Odor Sharp, characteristic
Molecular Weight 58.04 g/mol
Density (Pure, 20°C) 1.14 g/cm³
Density (40% solution, 20°C) 1.27 g/cm³
Melting Point 15°C
Boiling Point 51°C
Flash Point 94°C (closed cup)
Autoignition Temperature 285°C
Vapor Pressure (20°C) 293 hPa
Solubility in Water (20°C) ~600 g/L (completely miscible)
Solubility in Ethanol Soluble
Solubility in Ethyl Ether Soluble
pH (40% aqueous solution) 2.1 - 2.7
Viscosity (40% solution, 20°C) ~4.5 mPa·s

3. CHEMICAL PROPERTIES

Property Information
Chemical Formula C₂H₂O₂
Molecular Weight 58.04 g/mol
Chemical Class Aliphatic dialdehyde (smallest dialdehyde)
Functional Group Two aldehyde groups (-CHO)
Stability Forms hydrates in aqueous solution; relatively stable in dilute solutions
Reaction with Water Miscible; forms various hydrates (monohydrate, dihydrate, oligomers)
Reaction with Alcohols Forms acetals
Reaction with Amines Forms Schiff bases
Reaction with Cellulose Crosslinking (fabric wrinkle resistance)
Reaction with Proteins Crosslinking and fixation
Incompatible Materials Strong oxidizers, strong bases, amines

Hydration Reaction (In Aqueous Solution):

OHC-CHO + H₂O ⇌ OHC-CH(OH)₂ (monohydrate)
OHC-CH(OH)₂ + H₂O ⇌ (HO)₂HC-CH(OH)₂ (dihydrate)

Reactive Properties:

As the smallest dialdehyde with two aldehyde groups, glyoxal undergoes the following reactions:

  • Oxidation: Glycolic acid → Glyoxylic acid → Oxalic acid

  • Reduction: Ethylene glycol

  • Crosslinking: Reacts with cellulose, starch, proteins, polyvinyl alcohol (PVA)

4. PRODUCTION PROCESS

Method Description
Ethylene Glycol Oxidation (Industrial Standard) HOCH₂-CH₂OH + 2 O₂ → OHC-CHO + 2 H₂O (Silver or copper catalyst, 300-400°C)
Acetaldehyde Oxidation CH₃CHO + 4 O₂ → OHC-CHO + 2 H₂O + CO₂
Commercial Forms 40% aqueous solution (most common), 30%, 50%, 80%, 100% pure (anhydrous)
Purification Distillation, resin treatment

Reaction Equation (Ethylene Glycol Oxidation – Most Common):

HOCH₂-CH₂OH + 2 O₂  —[Ag/Cu, 300-400°C]—>  OHC-CHO + 2 H₂O

Typical Commercial Concentrations:

Grade Concentration Description
Standard Aqueous Solution 40% w/w Most common commercial form
Low Concentration 30% w/w Mild applications
High Concentration 50% w/w, 80% w/w Industrial crosslinking
Anhydrous (Pure) ≥99% Specialty synthesis applications

5. AVAILABLE FORMS AND SPECIFICATIONS

Form Concentration Description Applications
Aqueous Solution 40% Clear, yellowish liquid Most common; textile, paper, adhesives
Aqueous Solution 30% Clear, yellowish liquid Cosmetics, pharmaceuticals, mild applications
Aqueous Solution 50% Clear, yellow liquid High-performance crosslinking
Anhydrous Glyoxal ≥99% Yellow liquid/solid Specialty synthesis, research

Typical Specifications (40% Aqueous Solution):

Parameter Specification Test Method
Assay (GC) 40% ± 0.5% Gas Chromatography
Appearance Clear, yellowish liquid Visual
pH (20°C) 2.1 - 2.7 Potentiometric
Density (20°C) 1.265 - 1.275 g/cm³ Hydrometer
Acidity (as Acetic Acid) ≤ 0.5% Titration
Formaldehyde ≤ 50 ppm Colorimetric
Heavy Metals (as Pb) ≤ 10 ppm ICP
Iron (Fe) ≤ 5 ppm ICP

6. APPLICATIONS

6.1. Textile Industry – Largest Use

Application Function
Fabric Wrinkle Resistance Crosslinking of cellulose fibers (wash-and-wear)
Water Repellency Imparts hydrophobic properties to fabric surfaces
Dye Fixation Fixation of textile dyes
Cotton Fabric Finishing "Wash-and-wear" property
Fabric Stiffening Stiffer, more durable fabrics

6.2. Paper and Packaging Industry

Application Function
Wet Strength Water resistance in paper products
Paper Stiffness Durability increase for cardboard and packaging paper
Surface Sizing Improvement of paper surface properties
Crepe Paper Strength in toilet paper, paper towel production

6.3. Adhesives and Resins

Application Function
Polymer Crosslinking Crosslinking agent for PVA, starch, cellulose derivatives
Melamine Resins Alternative to formaldehyde-based resins
Urea Formaldehyde Resins Additive reducing formaldehyde emissions
Wood Adhesives Durability and water resistance
Polyamide Epichlorohydrin For paper wet strength resins

6.4. Pharmaceutical and Cosmetic Industry

Application Function
Disinfectant Antimicrobial agent
Preservative Antimicrobial preservative in cosmetic products
Fixative Histology (less toxic alternative to formaldehyde)
Pharmaceutical Intermediates Synthesis of various pharmaceutical compounds
Antimicrobial Agent Topical preparations

6.5. Water Treatment

Application Function
Biocide Microbial control in water
Disinfectant Disinfection in industrial water systems
Cooling Water Treatment Slime and bacterial control
Injection Water Biocide for oil fields

6.6. Leather and Tanning

Application Function
Leather Tanning Collagen crosslinking
Chrome Tanning Auxiliary Pre-tanning agent
Leather Softening Textured surface in finishing

6.7. Food Industry

Application Function
Food Additive Thickener, stabilizer (in some countries)
Protein Modification Protein crosslinking
Starch Modification Starch crosslinking (resistance to retrogradation)

6.8. Formaldehyde Alternative

Application Function
Histological Fixative Less toxic alternative to formaldehyde
Textile Finishing Formaldehyde-free wrinkle resistance treatment
Paper Production Formaldehyde-free wet strength
Cosmetic Preservative Alternative to formaldehyde-releasing preservatives

6.9. Other Applications

Application Function
Paints and Coatings Crosslinking resins
Inks Improves flow and drying properties
Oil Drilling Viscosity control in drilling muds
Emulsion Stabilizer In polymer emulsions
Polymer Synthesis Synthesis of imidazoles, pyridines, heterocyclic compounds

7. GLYOXAL AS FORMALDEHYDE ALTERNATIVE

Application Area Formaldehyde Glyoxal (Alternative)
Histological Fixation Carcinogenic, toxic Less toxic, formaldehyde alternative
Textile Wrinkle Resistance Formaldehyde emission Low-formaldehyde or formaldehyde-free
Paper Wet Strength Toxic More environmentally friendly
Cosmetic Preservative Formaldehyde-releasing Direct antimicrobial

Glyoxal vs Formaldehyde (Fixative Comparison):

Property Formaldehyde Glyoxal
Toxicity High (Carcinogenic) Lower
Fixation Speed Fast Medium
Tissue Penetration Excellent Good
Residual Low Low
Cost Low Medium

8. QUALITY SPECIFICATIONS (Technical Grade - 40%)

Parameter Specification Test Method
Assay (as C₂H₂O₂) 40% ± 0.5% GC
Appearance Clear, yellowish liquid Visual
pH (20°C) 2.1 - 2.7 ASTM E70
Density (20°C) 1.265 - 1.275 g/cm³ ASTM D891
Acidity (as Acetic Acid) ≤ 0.5% Titration
Formaldehyde Content ≤ 50 ppm Colorimetric
Ethylene Glycol (Reducing) ≤ 0.5% GC
Heavy Metals (as Pb) ≤ 10 ppm ICP
Iron (Fe) ≤ 5 ppm ICP
Ash Content ≤ 0.05% Gravimetric

High Purity Specifications (Anhydrous Glyoxal):

Parameter Specification
Assay (C₂H₂O₂) ≥ 99%
Water Content ≤ 0.5%
Acidity ≤ 0.1%

9. STORAGE AND HANDLING

Parameter Information
Storage Conditions Cool (15-30°C), dry, well-ventilated area; protect from sunlight
Container Requirements HDPE or stainless steel containers (corrosion-resistant)
Temperature Warning May solidify below 15°C (melting point 15°C)
Protect from Heat, strong oxidizers, strong bases
Shelf Life 12-24 months (unopened containers)
Incompatible Materials Strong oxidizers, strong bases, amines
Packaging Options 25 kg HDPE drum, 250 kg drum, 1,200 kg IBC, tanker

Handling Notes:

  • Solidifies below 15°C. If frozen, warm to 30-40°C.

  • Aqueous solutions are relatively stable but dilution causes hydrate formation

  • More stable in acidic media; alkaline pH causes polymerization

  • Metal ions (especially iron) may cause discoloration

  • Avoid skin and eye contact; use good ventilation

10. SAFETY AND HEALTH INFORMATION (GHS CLASSIFICATION)

Hazard Class Category
Acute Toxicity (Oral) Category 4 (H302)
Acute Toxicity (Dermal) Category 4 (H312)
Acute Toxicity (Inhalation) Category 4 (H332)
Skin Irritation Category 2 (H315)
Eye Irritation Category 2 (H319)
Respiratory Tract Irritation Category 3 (H335)
Skin Sensitization Category 1 (H317)
Acute Aquatic Toxicity Category 3 (H402)
Chronic Aquatic Toxicity Category 3 (H412)

11. HAZARD STATEMENTS (H-CODES)

Code Statement
H302 Harmful if swallowed
H312 Harmful in contact with skin
H315 Causes skin irritation
H317 May cause an allergic skin reaction
H319 Causes serious eye irritation
H332 Harmful if inhaled
H335 May cause respiratory irritation
H402 Harmful to aquatic life
H412 Harmful to aquatic life with long lasting effects

12. SAFETY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust/fumes/vapor/spray
P280 Wear protective gloves, protective clothing, eye protection
P302+P352 IF ON SKIN: Wash with plenty of water
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present and easy to do. Continue rinsing
P312 Call a POISON CENTER or doctor if you feel unwell
P333+P313 If skin irritation or rash occurs: Get medical advice/attention

13. TOXICOLOGICAL INFORMATION

Parameter Value
Oral LD50 (rat) ~2,000 - 3,000 mg/kg
Dermal LD50 (rabbit) > 2,000 mg/kg
Inhalation LC50 (rat) ~5 mg/L (4 hours)
Skin Irritation Mild to moderate irritation
Eye Irritation Irritating
Skin Sensitization Yes – allergic reactions possible
Mutagenicity Limited evidence (in vitro positive)
Carcinogenicity IARC: Not classified (Group 3)

Health Effects:

Exposure Effect
Acute (Inhalation) Respiratory tract irritation, coughing, sore throat, shortness of breath
Acute (Skin Contact) Redness, irritation, allergic contact dermatitis
Acute (Eye Contact) Redness, pain, tearing, temporary blurred vision
Acute (Ingestion) Stomach pain, nausea, vomiting, diarrhea
Chronic Allergic skin reactions (sensitization)

14. FIRST AID MEASURES

Exposure Route Action
Inhalation Remove to fresh air. Give oxygen if breathing difficulty. Seek medical attention.
Skin Contact Remove contaminated clothing. Wash with soap and plenty of water. Seek medical attention if irritation persists.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Remove contact lenses. Seek medical attention.
Ingestion Rinse mouth. Drink plenty of water. Do NOT induce vomiting. Seek medical attention.

15. FIRE FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible (flash point 94°C)
Extinguishing Media Water spray, CO₂, dry chemical powder, alcohol-resistant foam
Special Hazards Thermal decomposition produces toxic gases (CO, CO₂)
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

16. ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Harmful to aquatic life (H402, H412)
Biodegradability Readily biodegradable (>70% BOD)
Bioaccumulation Low potential (low Log P)
Mobility in Water High (completely miscible)
Waste Disposal Dispose according to local regulations

17. TRANSPORT INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous goods in some jurisdictions)
Hazard Class Generally not classified as dangerous goods
Packing Group Not applicable
Proper Shipping Name Glyoxal solution
Marine Pollutant No
ADR/RID Label Not applicable

18. REGULATORY INFORMATION

Region Status
EU REACH registered; approved for industrial use
Türkiye (KKDİK) Mandatory compliance; registration required
USA (TSCA) Listed
Canada (DSL) Listed
Australia (AICS) Listed
Japan (ENCS) Listed
Korea (KECL) Listed
China (IECSC) Listed

FDA Compliance: Approved for use in food contact materials (within specific limits)

Cosmetic Compliance: As cosmetic preservative (within specific concentration limits in EU)

19. OTHER NAMES AND SYNONYMS

Name
Oxaldehyde
Ethanedial
Glyoxaldehyde
Oxalaldehyde
Ethanedialdehyde
Biformyl
Diformal
Dihydroxyethanedial (hydrate form)

Database Identifiers:

Database Identifier
CAS 107-22-2
EC 203-474-9
MDL MFCD00006957
PubChem CID 7860
RTECS MD2700000
Beilstein 1732463

20. SUMMARY AND IMPORTANT WARNINGS

SUMMARY:

Glyoxal (C₂H₂O₂, CAS 107-22-2) is the smallest dialdehyde containing two aldehyde groups. Below 15°C it exists as a white crystalline solid; above 15°C as a yellow liquid (its vapor is green). It has very high water solubility (~600 g/L) and is commercially supplied primarily as a 40% aqueous solution. Major applications include textile wrinkle resistance and water repellency, paper wet strength, crosslinking agent for adhesives and resins, and as a less toxic alternative to formaldehyde in histological fixation, cosmetic preservation, and biocidal applications.

Key Properties:

Property Value
Appearance (below 15°C) White crystalline solid
Appearance (above 15°C) Yellow liquid (green vapor)
Molecular Weight 58.04 g/mol
Melting Point 15°C
Boiling Point 51°C
Density (40% solution) 1.27 g/cm³
Water Solubility ~600 g/L (completely miscible)
pH (40% solution) 2.1 - 2.7
Primary Use Textile, paper, adhesives, formaldehyde alternative

Main Application Areas:

Industry Applications
Textile Wrinkle resistance, water repellency, fabric finishing
Paper and Packaging Wet strength, paper stiffness, surface sizing
Adhesives and Resins Crosslinking agent (PVA, starch, cellulose)
Pharmaceutical & Cosmetic Disinfectant, preservative, histological fixative
Water Treatment Biocide, disinfectant
Leather Tanning auxiliary, collagen crosslinking
Formaldehyde Alternative Fixative, textile finishing, paper production, cosmetic preservative

Key Safety Points:

  • HARMFUL: Harmful if swallowed, in contact with skin, or if inhaled (H302, H312, H332)

  • IRRITANT: Causes skin and eye irritation (H315, H319, H335)

  • SENSITIZER: May cause allergic skin reaction (H317)

  • ENVIRONMENTAL: Harmful to aquatic life (H402, H412)

  • USE PPE: Gloves, safety goggles, dust mask (if needed)

  • TEMPERATURE WARNING: Solidifies below 15°C; if frozen, warm to 30-40°C

IMPORTANT WARNINGS:

Formaldehyde Alternative: Glyoxal is used as a less toxic alternative to formaldehyde in many applications including histological fixation, textile wrinkle resistance treatments, and paper wet strength applications.

Crosslinking Agent: As the smallest dialdehyde, glyoxal is an effective crosslinking agent for polymer chains such as cellulose, starch, polyvinyl alcohol (PVA), and proteins via its two aldehyde groups.

Hydrate Formation: Glyoxal forms various hydrates (monohydrate, dihydrate, oligomers) in aqueous solution. These hydrates affect reactivity and crosslinking efficiency.

Solidification Warning: With a melting point of 15°C, glyoxal may solidify during storage in cold weather or winter conditions. Frozen product can be reliquefied by warming to 30-40°C.

Color Formation: Pure (anhydrous) glyoxal is yellow and its vapor appears green. Aqueous solutions are also yellowish. Metal ions (especially iron) may cause discoloration.

Sensitization: Repeated exposure may cause allergic skin reactions. Workers in cosmetic and textile applications are particularly at risk.

Important Disclaimer: This Technical Data Sheet (TDS) is for informational purposes only. For complete safety, handling, storage, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS) provided by the manufacturer/supplier.

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