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Magnesium Stearate, Magnesium Distearate, Magnesium Octadeconate, Magnesium Soap, 557-04-4

Magnesium Stearate, Magnesium Distearate, Magnesium Octadeconate, Magnesium Soap, 557-04-4

MAGNESIUM STEARATE

Magnesium Stearate / Magnesium Distearate / Magnesium Octadecanoate / Magnesium Soap
CAS Number: 557-04-4
EC Number: 209-150-3

1. IDENTIFICATION INFORMATION

Property Information
Chemical Name Magnesium Stearate
Other Names Magnesium Distearate, Magnesium Octadecanoate, Magnesium Soap, Stearic Acid Magnesium Salt, Octadecanoic Acid Magnesium Salt, Dibasic Form
Chemical Formula C₃₆H₇₀MgO₄
Molecular Weight 591.20 g/mol
CAS Number 557-04-4
EC Number (EINECS) 209-150-3
Appearance White crystalline powder or dry powder
Odor Odorless or faint characteristic odor
Taste Tasteless

2. PHYSICAL PROPERTIES

Property Value
Physical State (20°C) Solid (powder or crystalline)
Appearance White to off-white fine powder, crystalline pellets, or dry powder
Odor Odorless or faint characteristic odor
Taste Tasteless
Chemical Formula C₃₆H₇₀MgO₄
Molecular Weight 591.20 g/mol
Density (20°C) ~1.02 - 1.03 g/cm³
Bulk Density 0.15 - 0.30 g/cm³
Melting Point 88.5°C (decomposes)
Flash Point >150°C
Solubility in Water (15°C) ~3 mg/100 mL (very low)
Solubility in Water (25°C) ~4 mg/100 mL (very low)
Solubility in Water (50°C) ~8 mg/100 mL (very low)
Solubility in Organic Solvents Slightly soluble in warm ethanol, soluble in warm ether, chloroform, benzene
pH (aqueous suspension) 7.0 - 8.5
Heavy Metal Content ≤ 20 ppm (as Pb)
Loss on Drying ≤ 6.0%
Chlorides ≤ 0.5%
Sulfates ≤ 0.5%

3. CHEMICAL PROPERTIES

Property Information
Chemical Formula C₃₆H₇₀MgO₄
Molecular Weight 591.20 g/mol
Chemical Class Metallic salt (Magnesium salt of fatty acid)
Compound Type Anionic surfactant (fatty acid salt)
Ionic Nature Anionic surfactant
Metal Cation Mg²⁺ (divalent magnesium cation)
Anion Two stearate anions (C₁₇H₃₅COO⁻)
Structure Two stearate groups bound to one magnesium cation
Stability Stable under normal conditions
Stability Performance Similar to Calcium Stearate
Hydrolysis Hydrolyzes in strong acids (forms stearic acid)
Reaction with Strong Acids Mg(C₁₇H₃₅COO)₂ + 2 HCl → 2 C₁₇H₃₅COOH + MgCl₂
Reaction with Strong Bases Stable (no reaction)
Hydrophobicity Highly hydrophobic (water-insoluble)
Incompatible Materials Strong oxidizing agents, strong acids

Molecular Structure:

        O              O
        ||             ||
C₁₇H₃₅-C-O⁻  Mg²⁺  ⁻O-C-C₁₇H₃₅

Formation Reaction:

2 C₁₇H₃₅COOH (Stearic Acid) + Mg(OH)₂ → Mg(C₁₇H₃₅COO)₂ + 2 H₂O

4. PRODUCTION PROCESS

Method Description
Double Decomposition (Industrial Standard) Sodium stearate + Magnesium sulfate → Magnesium stearate + Sodium sulfate
Direct Reaction (Alternative) Stearic acid + Magnesium hydroxide/oxide → Magnesium stearate + Water
Purification Washing, filtration, drying, milling
Particle Size Control Micronization for specific grade requirements
Commercial Forms Fine powder, crystalline pellets, granular form

Reaction Equation (Double Decomposition - Most Common):

2 C₁₇H₃₅COONa + MgSO₄ → Mg(C₁₇H₃₅COO)₂ + Na₂SO₄

Reaction Equation (Direct Reaction):

2 C₁₇H₃₅COOH + Mg(OH)₂ → Mg(C₁₇H₃₅COO)₂ + 2 H₂O

Typical Grades:

Grade Description Application
Pharmaceutical Grade High purity, fine powder Tablets, capsules, pharmaceuticals
Food Grade Food additive quality Food industry, emulsifier
Cosmetic Grade Purified, fine particle size Cosmetics, creams, lotions
Industrial Grade Technical quality Plastics, rubber, paints
Micronized Grade Very fine particles (<10 µm) High-performance lubrication

5. AVAILABLE FORMS AND SPECIFICATIONS

Form Particle Size Description Applications
Fine Powder 5-15 µm White free-flowing powder Tablets, capsules, dry blends
Crystalline Pellets 100-500 µm White pellets General industrial use
Micronized Powder <5 µm Ultra-fine powder High-speed tablet compression
Granular Form 200-800 µm Low dust, free-flowing Plastics, rubber compounding

Typical Specifications (Pharmaceutical Grade):

Parameter Specification Test Method
Assay (as MgO) 6.5% - 7.5% Titration
Appearance White to off-white fine powder Visual
Odor Odorless or faint fatty acid odor Organoleptic
Melting Point 88.5°C ± 5°C USP <741>
Loss on Drying ≤ 6.0% USP <731>
Heavy Metals (as Pb) ≤ 20 ppm USP <231>
Lead (Pb) ≤ 5 ppm ICP
Cadmium (Cd) ≤ 3 ppm ICP
Mercury (Hg) ≤ 1 ppm ICP
Arsenic (As) ≤ 3 ppm ICP
Nickel (Ni) ≤ 10 ppm ICP
Chlorides (Cl) ≤ 0.5% Titration
Sulfates (SO₄) ≤ 0.5% Turbidimetric
Free Fatty Acid (as Stearic) ≤ 2.0% Titration
Particle Size (d90) ≤ 50 µm Laser diffraction
Bulk Density (Tapped) 0.20 - 0.35 g/cm³ USP <616>
Microbial Count (TAMC) ≤ 1000 CFU/g USP <61>
Yeast & Mold ≤ 100 CFU/g USP <61>
E. coli Absent USP <62>

Typical Specifications (Food Grade):

Parameter Specification
Assay (as MgO) 6.0% - 8.0%
Loss on Drying ≤ 6.0%
Free Fatty Acid ≤ 3.0%
Lead ≤ 2 mg/kg
Arsenic ≤ 3 mg/kg

6. APPLICATIONS

6.1. Pharmaceutical Industry – Largest Use (~40%)

Application Function
Tablet Lubricant Prevents sticking to punches and dies during compression
Anti-adherent Prevents tablet ingredients from sticking to equipment
Glidant Improves powder flowability
Diluent (Inactive Filler) Inert diluent for tablet and powder formulations
Capsule Filling Lubricant for capsule filling machines
Dry Powder Inhalation (DPI) Carrier particles; inhibits degradation of hydrolysis-sensitive active ingredients
Anti-caking Agent Prevents caking in powder formulations
Controlled Release Modifies release profiles (in some formulations)

Pharmaceutical Applications Details:

Dosage Form Function Typical Concentration
Tablets (Direct Compression) Lubricant 0.25% - 5.0%
Tablets (Wet Granulation) Lubricant 0.25% - 1.0%
Capsules Lubricant/Glidant 0.25% - 2.0%
Dry Powder Inhalation Carrier/Stabilizer 0.5% - 5.0%
Powder Blends Anti-caking 0.1% - 1.0%

6.2. Cosmetic Industry

Application Function
Creams and Lotions Emulsifier, thickener, consistency enhancer
Powders (Baby Powder) Anti-caking, lubricating properties
Makeup Products Binder, slip agent (glides on skin)
Soap Hardener, lubricant
Deodorants Consistency agent, lubricant
Sunscreens Texture enhancer, water repellency
Lipsticks Lubricant, mold release agent
Eye Shadows Binder, slip agent
Foundation Texture improver, anti-caking

Lubrication Property: Provides lubricating effect, prevents adhesion to skin in cosmetic products.

6.3. Food Industry

Application Function
Emulsifier Prevents separation, stabilizes mixtures
Anti-caking Agent Prevents clumping in powdered foods
Release Agent Prevents sticking to molds and equipment
Antifoaming Agent Prevents or reduces foaming during processing
Candy Production Mold release agent for pressed candies
Spice Blends Anti-caking agent
Baking Powder Flow agent
Chewing Gum Softener, release agent
Dietary Supplements Lubricant for pressed tablets

6.4. Plastics and Rubber Industry

Application Function
Release Agent Prevents sticking to molds
Lubricant Internal and external lubricant for processing
Anti-blocking Agent Prevents sticking of plastic films
Heat Stabilizer Secondary stabilizer for PVC
Rubber Compounding Processing aid, mold release
Polymer Processing Improves flow properties
Masterbatch Production Dispersing agent
Anti-static Agent Reduces static charge accumulation

6.5. Paints and Coatings

Application Function
Flatting Agent Creates matte finish
Sanding Agent Improves sandability of coatings
Suspension Agent Prevents pigment settling
Anti-settling Agent Keeps pigments dispersed
Lubricant in Powder Coatings Improves flow and leveling
Texture Agent Provides specific surface textures

6.6. Construction and Building Materials

Application Function
Concrete Additive Water repellency, workability
Dry Mortar Anti-caking, water resistance
Gypsum Products Release agent, water repellency
Ceramics Lubricant for pressing

6.7. Other Applications

Application Function
Ink Production Lubricant, rheology modifier
Adhesives Anti-caking, release agent
Explosives Desensitizing agent, lubricant
Metalworking Lubricant in powder metallurgy
Paper Industry Coating lubricant
Textile Industry Softening agent, lubricant
Animal Feed Anti-caking, flow agent

7. PHARMACEUTICAL GRADE COMPARISON

Parameter USP/NF Ph. Eur. JP
Assay (MgO) 6.5% - 7.5% 6.5% - 7.5% 6.5% - 7.5%
Loss on Drying ≤ 6.0% ≤ 6.0% ≤ 6.0%
Heavy Metals ≤ 20 ppm ≤ 20 ppm ≤ 20 ppm
Lead ≤ 5 ppm ≤ 5 ppm -
Chlorides ≤ 0.5% ≤ 0.5% ≤ 0.5%
Sulfates ≤ 0.5% ≤ 0.5% ≤ 0.5%
Free Fatty Acid ≤ 2.0% ≤ 2.0% ≤ 2.0%

8. PHYSICAL AND CHEMICAL SPECIFICATIONS

8.1. Solubility Profile

Solvent Temperature Solubility
Water 15°C ~3 mg/100 mL
Water 25°C ~4 mg/100 mL
Water 50°C ~8 mg/100 mL
Water 100°C ~12 mg/100 mL
Ethanol (cold) 20°C Insoluble
Ethanol (warm) 50°C Slightly soluble
Ether (warm) 35°C Soluble
Chloroform 20°C Soluble
Benzene 20°C Soluble

8.2. Particle Size Distribution (Pharmaceutical Grade)

Parameter Typical Value
d10 2 - 5 µm
d50 8 - 15 µm
d90 25 - 50 µm
Specific Surface Area 5 - 15 m²/g

8.3. Other Physical Properties

Property Value
Angle of Repose 35° - 45°
Moisture Content (as is) 2% - 4%
Water Activity (aw) 0.3 - 0.5
Specific Heat ~1.8 kJ/(kg·K)
Thermal Conductivity ~0.15 W/(m·K)

9. STORAGE AND HANDLING

Parameter Information
Storage Conditions Cool (15-25°C), dry, well-ventilated area
Container Requirements Tightly closed containers (HDPE drums, paper bags with liner, FIBC)
Protect from Moisture (hygroscopic), heat, strong oxidizers, strong acids
Shelf Life 24-36 months (unopened, proper storage)
Hygroscopicity Slightly hygroscopic
Hydrophobicity Highly hydrophobic (water-insoluble)
Static Charge May generate static charge; use grounding
Incompatible Materials Strong oxidizing agents, strong acids (hydrolyzes)
Packaging Options 20 kg bag (kraft paper with liner), 25 kg drum, 500 kg FIBC, 1000 kg FIBC

Handling Notes:

  • Forms lumps if exposed to high humidity (slightly hygroscopic)

  • May cause dust explosion risk (organic dust)

  • Use local exhaust ventilation when handling large quantities

  • Avoid prolonged skin contact (may cause irritation)

  • Use dust mask if significant dust generation occurs

10. SAFETY AND HEALTH INFORMATION (GHS CLASSIFICATION)

Hazard Class Category
Combustible Dust Category 1 (H205 - EU)
Skin Irritation Category 3 (H316 - mild irritation)
Eye Irritation Category 2B (H320)
Respiratory Tract Irritation Category 3 (H335)

Note: Magnesium stearate is generally recognized as safe (GRAS) by FDA for food and pharmaceutical applications.

11. HAZARD STATEMENTS (H-CODES)

Code Statement
H205 May form combustible dust concentrations in air (EU specific)
H316 Causes mild skin irritation
H320 Causes eye irritation
H335 May cause respiratory irritation

12. SAFETY STATEMENTS (P-CODES)

Code Statement
P210 Keep away from heat, hot surfaces, sparks, open flames, and other ignition sources. No smoking
P261 Avoid breathing dust
P271 Use only outdoors or in a well-ventilated area
P280 Wear protective gloves, protective clothing, eye protection
P302+P352 IF ON SKIN: Wash with plenty of water
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P312 Call a POISON CENTER or doctor if you feel unwell
P332+P313 If skin irritation occurs: Get medical advice/attention
P337+P313 If eye irritation persists: Get medical advice/attention

13. TOXICOLOGICAL INFORMATION

Parameter Value
Oral LD50 (rat) > 10,000 mg/kg (very low toxicity)
Dermal LD50 (rabbit) > 2,000 mg/kg
Inhalation LC50 (rat) > 5 mg/L (4 hours)
Skin Irritation Mild irritant
Eye Irritation Mild irritant
Skin Sensitization Not sensitizing
Mutagenicity Negative (Ames test)
Carcinogenicity Not classified as carcinogenic (IARC: Not listed)
Reproductive Toxicity Not classified

Health Effects:

Exposure Effect
Acute (Inhalation) May cause mild respiratory tract irritation (coughing, sneezing)
Acute (Skin Contact) Mild irritation, may cause drying
Acute (Eye Contact) Mechanical irritation, redness
Acute (Ingestion) Very low toxicity; large amounts may cause gastrointestinal discomfort, diarrhea
Chronic No known chronic effects

Regulatory Status:

Status Information
FDA GRAS Generally Recognized as Safe (21 CFR 184.1440)
Food Additive Approved (E572 - EU)
Pharmaceutical Excipient USP/NF, Ph. Eur., JP compliant
IARC Classification Not listed (no carcinogenic risk)

14. FIRST AID MEASURES

Exposure Route Action
Inhalation Remove to fresh air. If breathing difficulty, give oxygen. Seek medical attention if symptoms persist.
Skin Contact Wash with soap and plenty of water. Remove contaminated clothing.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Remove contact lenses. Seek medical attention if irritation persists.
Ingestion Rinse mouth. Drink plenty of water. Seek medical attention if large amount ingested.

15. FIRE FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible dust; may form explosive dust-air mixtures
Extinguishing Media Water spray, CO₂, dry chemical powder, foam
Special Hazards Thermal decomposition produces oxides of carbon and magnesium
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing
Dust Explosion May form explosive dust clouds; use explosion-proof equipment

16. ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Low toxicity to aquatic organisms
Biodegradability Readily biodegradable (fatty acid component)
Bioaccumulation Low potential
Mobility in Soil Low (insoluble in water)
Waste Disposal Dispose according to local regulations. Incineration recommended.

17. TRANSPORT INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous goods)
Hazard Class Not dangerous goods
Packing Group Not applicable
Proper Shipping Name Magnesium stearate
Marine Pollutant No
ADR/RID Label Not applicable

18. REGULATORY INFORMATION

Region Status
EU REACH registered; approved as food additive E572
Türkiye (KKDİK) Mandatory compliance; registration required
USA (TSCA) Listed; FDA GRAS (21 CFR 184.1440)
Canada (DSL) Listed
Australia (AICS) Listed
Japan (ENCS) Listed; JPE compliant
Korea (KECL) Listed
China (IECSC) Listed

FDA Compliance: 21 CFR 184.1440 (GRAS for direct human food)

EU Compliance: Food additive E572 (anti-caking agent)

Pharmaceutical Compliance: USP/NF, Ph. Eur., JP

Halal Certification: Available from certified suppliers

Kosher Certification: Available from certified suppliers

19. OTHER NAMES AND SYNONYMS

Name
Magnesium Distearate
Magnesium Octadecanoate
Magnesium Soap
Stearic Acid Magnesium Salt
Octadecanoic Acid Magnesium Salt
Dibasic Magnesium Stearate
Magnesium Dioctadecanoate
Magnesium Stearate (1:2)
Magnesia Stearate

Chemical Name: Octadecanoic acid, magnesium salt (2:1)

Database Identifiers:

Database Identifier
CAS 557-04-4
EC 209-150-3
MDL MFCD00036369
PubChem CID 11177
RTECS RTECSWI4390000
UN Not applicable
EINECS 209-150-3
FDA 21 CFR 184.1440
E Number E572

20. SUMMARY AND IMPORTANT WARNINGS

SUMMARY:

Magnesium stearate (C₃₆H₇₀MgO₄, CAS 557-04-4) is a white, tasteless, odorless powder formed by two stearate anions bonded to one divalent magnesium cation (Mg²⁺). It is an anionic surfactant and metallic salt with very low water solubility (~3-8 mg/100 mL) but soluble in warm organic solvents. The largest application is in the pharmaceutical industry (~40%) as a tablet lubricant and anti-adherent to prevent sticking during compression. It is also widely used in cosmetics (emulsifier, consistency enhancer), food industry (emulsifier, anti-caking agent E572), plastics and rubber (release agent, lubricant), and paints (flatting agent, sanding agent).

Key Properties:

Property Value
Appearance White to off-white fine powder
Chemical Formula C₃₆H₇₀MgO₄
Molecular Weight 591.20 g/mol
Melting Point 88.5°C (decomposes)
Density ~1.02 - 1.03 g/cm³
Water Solubility ~3-8 mg/100 mL (very low)
Assay (as MgO) 6.5% - 7.5%
Loss on Drying ≤ 6.0%
Primary Use Tablet lubricant, anti-caking, emulsifier

Main Application Areas:

Industry Applications
Pharmaceuticals Tablet lubricant, anti-adherent, glidant, DPI carrier
Cosmetics Emulsifier, thickener, anti-caking (creams, lotions, powders)
Food Industry Emulsifier (E572), anti-caking agent, antifoaming agent
Plastics & Rubber Release agent, lubricant, anti-blocking agent
Paints & Coatings Flatting agent, sanding agent, suspension agent
Construction Water repellent, release agent

Physical Forms:

Form Particle Size Typical Use
Fine Powder 5-15 µm Tablets, dry blends
Micronized <5 µm High-speed compression
Crystalline Pellets 100-500 µm Industrial processing
Granular 200-800 µm Low dust applications

Key Safety Points:

  • LOW TOXICITY: Very low acute toxicity (LD50 > 10,000 mg/kg)

  • GRAS STATUS: Generally Recognized as Safe by FDA (21 CFR 184.1440)

  • MILD IRRITANT: May cause mild skin and eye irritation

  • DUST EXPLOSION: Combustible dust; avoid dust cloud formation

  • SLIGHTLY HYGROSCOPIC: Protect from moisture

  • USE PPE: Dust mask, gloves, safety goggles (if dust generation occurs)

IMPORTANT WARNINGS:

Pharmaceutical Lubricant: Magnesium stearate is the most widely used tablet lubricant in the pharmaceutical industry. It prevents sticking of tablet formulations to punches and dies during high-speed compression. However, over-lubrication (excessive use >1-2%) can reduce tablet hardness and delay drug dissolution (hydrophobic barrier effect). Typical concentration: 0.25% - 2.0%.

Hydrophobic Barrier: Due to its highly hydrophobic nature, excessive magnesium stearate can coat drug particles and reduce dissolution rate. This is particularly critical for poorly soluble drugs. Formulators must optimize concentration.

DPI Carrier: In dry powder inhalation (DPI) formulations, magnesium stearate serves as a carrier particle that protects hydrolysis-sensitive active ingredients from degradation. It also improves powder flow and aerosolization properties.

Anionic Surfactant: As a fatty acid salt, magnesium stearate is an anionic surfactant. It exhibits stability performance similar to calcium stearate.

Crystal Forms: Magnesium stearate exists in multiple crystalline forms (anhydrate, monohydrate, dihydrate, trihydrate) which can affect its lubricant performance. The hydrate form is most common.

Compatibility: Magnesium stearate is incompatible with strong oxidizing agents and strong acids (hydrolyzes to stearic acid). It may interact with certain active pharmaceutical ingredients containing functional groups that react with stearate.

Dust Explosion: Although not classified as an explosive, magnesium stearate dust can form combustible dust clouds. Use appropriate grounding and dust collection systems. Avoid static electricity buildup.

Food Additive E572: In the EU, magnesium stearate is approved as food additive E572 (anti-caking agent) with no specified maximum limit (quantum satis).

Environmental: Magnesium stearate is readily biodegradable and has low aquatic toxicity. However, avoid large discharges to water bodies.

Important Disclaimer: This Technical Data Sheet (TDS) is for informational purposes only. For complete safety, handling, storage, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS) provided by the manufacturer/supplier.

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