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Tetramethylene Glycol, Butylene Glycol, 1,4-Butanediol, BDO, 110-63-4

Tetramethylene Glycol, Butylene Glycol, 1,4-Butanediol, BDO, 110-63-4

1,4-Butylene Glycol (1,4-Butanediol)

CAS Number: 110-63-4
Chemical Formula: C₄H₁₀O₂
Molecular Weight: 90.12 g/mol
EC Number: 203-786-5
Synonyms: Tetramethylene Glycol, 1,4-Butanediol, 1,4-Butylene Glycol, 1,4-Dihydroxybutane, Butane-1,4-diol, 4-Hydroxybutanol, 1,4-Tetramethylene Glycol, Tetramethylene 1,4-Diol

1. CHEMICAL IDENTITY

Parameter Information
Product Name 1,4-Butylene Glycol
IUPAC Name Butane-1,4-diol
CAS Number 110-63-4
Molecular Formula C₄H₁₀O₂
Molecular Weight 90.12 g/mol
EC Number 203-786-5
Chemical Class Diol, Aliphatic Alcohol, Polyhydric Alcohol
Synonyms Tetramethylene Glycol, 1,4-Butanediol, 1,4-Butylene Glycol, 1,4-Dihydroxybutane, Butane-1,4-diol, 4-Hydroxybutanol, 1,4-Tetramethylene Glycol, Tetramethylene 1,4-Diol

2. PHYSICAL PROPERTIES

Parameter Value
Physical State Solid near room temperature; Liquid when heated
Color Colorless
Appearance Clear, viscous fluid or crystalline solid (depending on temperature)
Odor Odorless
Melting Point 20 °C (68 °F)
Boiling Point 230 °C (446 °F) at 760 mmHg
Flash Point (closed cup) 121 °C (250 °F)
Autoignition Temperature 350 °C (662 °F)
Density (25°C) 1.017 g/cm³
Refractive Index (20°C) 1.445 - 1.447
Vapor Pressure (20°C) <0.01 mmHg (very low)
Viscosity (20°C) ~90 mPa·s
Vapor Density (air=1) 3.1 (heavier than air)

3. THERMODYNAMIC PROPERTIES

Parameter Value
Specific Heat Capacity (25°C) 2.35 J/g·K
Heat of Vaporization ~75 kJ/mol
Heat of Fusion ~20 kJ/mol
Surface Tension (25°C) ~45 mN/m
Thermal Conductivity (20°C) ~0.20 W/m·K

4. SOLUBILITY PROPERTIES

Solvent Solubility (20°C)
Water Fully miscible
Ethanol Fully miscible
Methanol Fully miscible
Acetone Fully miscible
Glycol Ethers Fully miscible
Glycol Ether Acetates Fully miscible
Aliphatic Hydrocarbons Immiscible
Chlorinated Hydrocarbons Immiscible
Benzene Immiscible
Toluene Immiscible
Ether Moderately soluble

5. CHEMICAL PROPERTIES

Parameter Information
Hydroxyl Value ~1245 mg KOH/g (theoretical)
Acidity (as acetic acid) ≤0.05%
pH (10% aqueous solution, 20°C) 7.0 - 8.0 (neutral to slightly basic)
Purity ≥99.0% (typically 99.5-99.9%)
Water Content ≤0.5%
Chemical Stability Stable under normal conditions
Reactivity with Oxidizers Incompatible with strong oxidizing agents
Reactivity with Acids May react with mineral acids
Reactivity with Acid Chlorides May react with acid chlorides and acid anhydrides

6. PRODUCTION PROCESS

Method Description
Reppe Process (Most Common) Reaction of acetylene with formaldehyde under high pressure using copper acetylide catalyst → 2-butyne-1,4-diol → hydrogenation over nickel catalyst → 1,4-butanediol
Butadiene/Acetic Acid Route Butadiene + acetic acid → 1,4-diacetoxy-2-butene → hydrogenation → 1,4-diacetoxybutane → hydrolysis → 1,4-butanediol
Allyl Alcohol Route Allyl alcohol + synthesis gas (hydroformylation) → → → 1,4-butanediol
Butadiene/Chlorine Route Butadiene + chlorine → 1,4-dichloro-2-butene + 3,4-dichloro-1-butene → reaction with sodium acetate → 1,4-diacetoxy-2-butene → hydrogenation → 1,4-butanediol

Note: Hydrogenation is a common final step in all major production methods.

7. FUNCTIONAL PROPERTIES

Function Description
Intermediate Key chemical intermediate for the production of various industrial chemicals
Monomer Building block for polyesters, polyurethanes, and other polymers
Crosslinking Agent Acts as a crosslinker in polyester plasticizers, paints, and coatings
Solvent Solvent for various industrial applications
Humectant Hygroscopic; attracts and retains moisture
Chain Extender Used as a chain extender in polyurethane production
Precursor Precursor for Tetrahydrofuran (THF), Gamma-Butyrolactone (GBL), and PTMEG

8. APPLICATIONS - POLYMER AND PLASTICS INDUSTRY

Application Product Function
Tetrahydrofuran (THF) Production THF Raw material; THF is used to produce PTMEG
PTMEG Production Polytetramethylene Ether Glycol Monomer for spandex fibers, urethane elastomers, and copolyester ethers
Polybutylene Terephthalate (PBT) Engineering plastic Monomer; used in automotive, electrical, and consumer goods
Polyurethane (PU) Elastomers, foams, adhesives Chain extender; diol component
Spandex/Lycra Fibers Elastic fibers Via PTMEG; used in sportswear and stretch fabrics
Copolyester Ethers Thermoplastic elastomers Monomer component

9. APPLICATIONS - CHEMICAL AND PHARMACEUTICAL INDUSTRY

Application Description
Gamma-Butyrolactone (GBL) Synthesis Cyclodehydration of 1,4-butanediol to GBL (used as solvent and chemical intermediate)
Pharmaceutical Synthesis Synthesis of epothilones (novel anticancer drugs); stereoselective synthesis of (-)-Br Evisamide
Organic Synthesis Intermediate for various organic compounds
Solvent Applications Industrial solvent for various processes

10. APPLICATIONS - OTHER INDUSTRIES

Industry Application
Coatings and Paints Crosslinking agent for polyester plasticizers, paints, and coatings
Printing Inks Carrier and solvent in printing ink formulations
Industrial Cleaning Component in industrial cleaning products and adhesive removers
Agriculture Component in agricultural and veterinary products
Electronics Production of electronic chemicals
Textile Production of elastic fibers and technical textiles
Cosmetics Humectant and solvent in some formulations (minor use)

11. HAIR CARE APPLICATION – COLOR RETENTION

Application Mechanism
Dyed Hair Color Retention 1,4-Butylene glycol can be modified with other chemicals and used as a crosslinking agent to prevent color loss in dyed hair. It helps lock hair dye molecules within the hair shaft, extending color longevity.

12. 1,4-BUTYLENE GLYCOL vs. 1,3-BUTYLENE GLYCOL

Property 1,4-Butylene Glycol 1,3-Butylene Glycol
CAS Number 110-63-4 107-88-0
Melting Point 20 °C < -50 °C
Physical State at 25°C Solid (crystals) Liquid
Primary Use Industrial monomer, polymer precursor Cosmetic humectant, solvent
Biodegradability Readily biodegradable Readily biodegradable
Toxicity Moderate (causes drowsiness, CNS effects) Very low
Regulatory Status Industrial chemical (restricted in some consumer products) Widely approved for cosmetics

13. SAFETY AND TOXICOLOGICAL PROFILE

Parameter Value
Acute oral toxicity (rat, LD₅₀) 1,500 - 2,000 mg/kg (moderate toxicity)
Acute dermal toxicity (rabbit, LD₅₀) >2,000 mg/kg
Acute inhalation (rat, LC₅₀) Not determined (low vapor pressure)
Skin irritation Mildly irritating
Eye irritation Mildly to moderately irritating
Skin sensitization Not a sensitizer
Carcinogenicity Not classified as carcinogenic
Genotoxicity Negative

GHS Classification:

Hazard Class Description
H302 Harmful if swallowed
H336 May cause drowsiness or dizziness

14. POTENTIAL HEALTH EFFECTS

Route of Exposure Effect
Inhalation May cause drowsiness, dizziness, and respiratory tract irritation. Avoid inhalation of vapors/mist.
Skin Contact May cause mild irritation. Wash with soap and water after handling.
Eye Contact May cause mild to moderate irritation. Rinse thoroughly with water.
Ingestion Harmful if swallowed. May cause central nervous system depression, drowsiness, dizziness, and gastrointestinal distress.
Chronic Exposure No significant adverse effects reported at typical industrial exposure levels with proper controls.

Important Warning: 1,4-Butanediol is metabolized to gamma-hydroxybutyrate (GHB) in the body, which can cause central nervous system depression, drowsiness, and dizziness. Avoid ingestion.

15. FIRST AID MEASURES

Exposure First Aid Procedure
Inhalation Remove to fresh air. If breathing is difficult, give oxygen. If breathing stops, give artificial respiration. Seek medical attention if symptoms persist.
Skin Contact Wash with plenty of soap and water. Remove contaminated clothing. Seek medical attention if irritation develops.
Eye Contact Rinse with plenty of water for at least 15 minutes, holding eyelids open. Seek medical attention if irritation persists.
Ingestion Do NOT induce vomiting. Rinse mouth. Seek immediate medical attention. Note: Ingestion can cause CNS depression.

16. FIRE FIGHTING MEASURES

Parameter Information
Flash Point 121 °C (250 °F) (closed cup)
Autoignition Temperature 350 °C (662 °F)
Flammability Limits (vol% in air) Lower: ~1.5%, Upper: ~12.0% (estimated)
Suitable Extinguishing Media Dry chemical powder, CO₂, alcohol-resistant foam, water spray
Unsuitable Extinguishing Media High-pressure water jet (may spread fire)
Firefighter PPE Full protective clothing with positive pressure SCBA
Combustion Products Carbon monoxide (CO), carbon dioxide (CO₂)
Special Hazard Heated material may release flammable vapors

17. ACCIDENTAL RELEASE MEASURES

Step Procedure
Personal Protection Wear appropriate PPE (gloves, goggles, protective clothing, respiratory protection if mist is generated)
Small Spills Absorb with inert absorbent material (sand, vermiculite, diatomaceous earth). Place in sealed container.
Large Spills Dike far ahead of spill to contain. Pump into salvage drums if possible.
Environmental Precautions Prevent entry into sewers, waterways, and groundwater. Note: Melting point is 20°C; solid may require heating for recovery.
Disposal Dispose of in accordance with local regulations. Incineration is recommended.

18. PERSONAL PROTECTIVE EQUIPMENT (PPE)

Protection Type Requirement
Respiratory Protection Not normally required (low vapor pressure). Use NIOSH-approved organic vapor mask if mist/aerosol is generated or if heated.
Hand Protection Nitrile, neoprene, or PVC gloves
Eye Protection Chemical splash goggles (recommended)
Skin Protection Protective clothing to prevent skin contact (especially if hot or liquid)
Engineering Controls Local exhaust ventilation if mist/aerosol is generated; eyewash station
Hygiene Measures Wash hands thoroughly after handling. Do not eat, drink, or smoke in work area.

19. STORAGE CONDITIONS

Parameter Requirement
Storage Temperature 2 °C - 8 °C (optimal; note: melts at 20°C, store above melting point to maintain liquid)
Container Material Stainless steel, aluminum, HDPE, glass
Incompatible Materials Strong oxidizing agents, mineral acids, acid chlorides, acid anhydrides
Protection Keep away from direct sunlight; protect from heat sources
Ventilation Store in well-ventilated area
Container Closure Tightly closed (hygroscopic)
Freezing Note Freezes at 20.1°C (68.2°F). If frozen, warm gently to liquefy.
Shelf Life (proper storage) 24-36 months

20. SUMMARY AND CRITICAL INFORMATION

Description: 1,4-Butylene Glycol (1,4-Butanediol, Tetramethylene Glycol, CAS 110-63-4) is a colorless, odorless diol with a melting point of 20°C. It is a key industrial intermediate derived from butane with hydroxyl groups attached to both terminal carbon atoms. It is hygroscopic, viscous, and fully miscible with water and polar solvents.

Key Advantages:

  • Versatile chemical intermediate for multiple industrial products

  • Key monomer for high-value polymers (PBT, PTMEG, PU)

  • Precursor for THF, GBL, and spandex fibers

  • High purity grades available (≥99%)

  • Stable under normal storage conditions

Key Limitations/Considerations:

  • Melting point at 20°C requires temperature-controlled storage and handling

  • Harmful if swallowed; can cause CNS depression (metabolized to GHB)

  • Incompatible with strong oxidizing agents and mineral acids

  • Industrial chemical with restricted use in consumer products in some regions

  • Not suitable for cosmetic use as a direct substitute for 1,3-butylene glycol

Major Applications Summary:

Application Importance
THF/PTMEG (Spandex) Largest use
PBT (Engineering Plastics) Major use
Polyurethane (PU) Major use
GBL (Solvent) Significant use
Pharmaceutical Synthesis Specialty use

Safety Assessment:

  • GHS Classification: H302 (Harmful if swallowed), H336 (May cause drowsiness or dizziness)

  • Metabolized to GHB in the body – ingestion causes CNS depression

  • Low acute dermal toxicity; mild skin/eye irritant

  • Industrial chemical; not generally used in cosmetic formulations (1,3-butylene glycol is preferred for cosmetics)

Comparison to 1,3-Butylene Glycol:

Feature 1,4-Butylene Glycol 1,3-Butylene Glycol
Primary Use Industrial monomer Cosmetic humectant
Melting Point 20°C < -50°C
Toxicity Moderate (CNS effects) Very low
Cosmetic Use Not common Widely used

Conclusion: 1,4-Butylene Glycol (Tetramethylene Glycol) is a critically important industrial chemical intermediate used primarily for the production of THF, PTMEG (spandex fibers), PBT (engineering plastics), and polyurethanes. It is also used in pharmaceutical synthesis and as a precursor for GBL. Due to its metabolism to GHB and associated CNS effects, ingestion must be avoided, and industrial handling requires proper safety controls. For cosmetic applications, 1,3-butylene glycol is the preferred isomer.

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