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Acrylamide, Acrylic Amide, Propenamide, Ethylene Carboxamide, Vinyl Amide, Acrylamide Monomer, AM, 79-06-1

Acrylamide, Acrylic Amide, Propenamide, Ethylene Carboxamide, Vinyl Amide, Acrylamide Monomer, AM, 79-06-1

ACRYLAMIDE (C₃H₅NO)

1. Chemical Identity and Material Classification

  • Chemical Name: Acrylamide, Propenamide, 2-Propenamide

  • Synonyms: Acrylic Amide, Ethylene Carboxamide, Vinyl Amide, Acrylamide Monomer, AM

  • CAS Number: 79-06-1

  • Molecular Formula: C₃H₅NO; CH₂=CH–C(=O)NH₂

  • Molecular Weight: 71.08 g/mol

  • EC Number: 201-173-7

  • MDL Number: MFCD00008032

  • RTECS Number: AS3325000

  • UN Number: 2074 (Acrylamide, solid)

2. Physical Properties

2.1 General Physical Properties

Property Value
Appearance White, odorless crystalline solid (flakes or powder)
Crystal form Monoclinic plates
Density (20°C) 1.122 g/cm³
Bulk density (flakes) 0.6–0.8 g/cm³
Melting point 84–86°C (183–187°F)
Boiling point (normal) 231.7°C (decomposes before boiling)
Boiling point (reduced pressure) 125°C (at 25 mmHg); 87°C (at 0.26 kPa)
Flash point 138°C (closed cup)
Autoignition temperature 424°C
Vapor pressure (25°C) 0.0614 mmHg (8.2 Pa)
Refractive index (nD, calculated) 1.460
Partition coefficient (log P octanol/water) -0.67 (hydrophilic)

2.2 Thermal Properties

Parameter Value
Enthalpy of fusion ~17 kJ/mol
Heat of polymerization (exothermic) ~80 kJ/mol (spontaneous above melting point)
Thermal decomposition >200°C (releases NH₃, CO, CO₂, hydrocarbons)
Glass transition temperature (polymer) 165°C (polyacrylamide)

3. Solubility Behavior

Solvent Solubility (g/100 mL) Temperature
Water 216 g/100 mL (highly soluble) 20°C
Water >400 g/100 mL 80°C
Methanol 155 g/100 mL 20°C
Ethanol 86 g/100 mL 20°C
Acetone 63 g/100 mL 20°C
Ethyl acetate 26 g/100 mL 20°C
Diethyl ether 1.5 g/100 mL (slightly soluble) 20°C
Benzene Insoluble 20°C
Toluene Slightly soluble 20°C
Chloroform 3.5 g/100 mL 20°C
Trichloroethane Soluble 20°C

4. Chemical Properties and Reactivity

4.1 Polymerization (Most Important Reaction)

Property Description
Polymerization type Free-radical vinyl polymerization
Typical initiators Potassium persulfate (KPS), ammonium persulfate (APS), AIBN, redox systems
Mechanism CH₂=CH–CONH₂ → [–CH₂–CH(CONH₂)–]ₙ (polyacrylamide)
Polymerization rate Fast; exothermic (ΔH ≈ 80 kJ/mol)
Auto-polymerization May occur spontaneously above melting point or under UV light
Inhibitors Hydroquinone, hydroquinone monomethyl ether (MEHQ) – typically 30–50 ppm

4.2 Reactivity Summary

Reaction Type Description
Michael addition Reacts with amines, thiols (nucleophilic addition to vinyl group)
Hydrolysis (acidic/basic) Hydrolyzes to acrylic acid (CH₂=CH–COOH) + NH₃
Hydrolysis (enzymatic) Acrylamidase converts to acrylic acid + NH₃
Crosslinking With N,N'-methylenebisacrylamide (MBA) – forms gels
Reaction with aldehydes Forms methylol derivatives (intermediates for paper resins)

4.3 Hydrolysis Reactions

Condition Reaction Products
Strong acid (HCl, heat) CH₂=CH–CONH₂ + H₂O + H⁺ → CH₂=CH–COOH + NH₄⁺ Acrylic acid + ammonium
Strong base (NaOH, heat) CH₂=CH–CONH₂ + OH⁻ → CH₂=CH–COO⁻ + NH₃ Acrylate + ammonia
Mild conditions Partial hydrolysis Polyacrylamide copolymers (anionic)

5. Production Methods

5.1 Catalytic Hydration of Acrylonitrile (Primary Industrial Method – Copper Catalyst)

  • Reaction: CH₂=CH–CN + H₂O → CH₂=CH–CONH₂

  • Catalyst: Raney copper or copper-chromium oxide

  • Conditions: 85–125°C, 0.3–0.4 MPa (3–4 atm)

  • Conversion: 95–98%

  • Purity achieved: 99%+ after crystallization

  • Process: Acrylonitrile + water → fixed-bed catalytic reactor → cooling → crystallization → separation → drying

5.2 Sulfuric Acid Hydration Method (Older Process)

  • Reaction: CH₂=CH–CN + H₂O + H₂SO₄ → CH₂=CH–CONH₂·H₂SO₄ → neutralization with NH₃ → CH₂=CH–CONH₂ + (NH₄)₂SO₄

  • Disadvantages: Large amount of ammonium sulfate by-product, lower purity

  • Status: Mostly replaced by catalytic hydration

5.3 Enzymatic Method (Biocatalytic – Modern, High Purity)

  • Catalyst: Immobilized bacterial nitrile hydratase (Rhodococcus, Pseudomonas species)

  • Conditions: Ambient temperature (20–40°C), atmospheric pressure

  • Conversion: 100% (complete conversion of acrylonitrile)

  • Advantages: High purity, no by-products, mild conditions, energy efficient

  • Purity: Can be used without further purification for some applications

  • Status: Increasingly adopted for food-grade and high-purity applications

6. Quality Specifications

6.1 Industrial Grade (Crystalline)

Parameter Specification
Purity (acrylamide, w/w) ≥ 98.0–99.0%
Moisture (K. Fischer) ≤ 0.5%
Acrylic acid ≤ 0.05%
Acrylonitrile ≤ 10 ppm
Iron (Fe) ≤ 5 ppm
Copper (Cu) ≤ 5 ppm
Color (APHA, 10% solution) ≤ 20
pH (10% aqueous solution) 5.0–7.0
Inhibitor (MEHQ) 30–50 ppm (typical)

6.2 High Purity / Electrophoresis Grade

Parameter Specification
Purity (acrylamide, w/w) ≥ 99.9%
Conductivity (40% solution) ≤ 5 µS/cm
UV absorbance (260 nm, 40% solution) ≤ 0.15
UV absorbance (280 nm, 40% solution) ≤ 0.10
Acrylic acid ≤ 0.005%
Acrylonitrile ≤ 1 ppm
Iron (Fe) ≤ 1 ppm

7. Polymer Applications – Polyacrylamide (PAM)

7.1 Polymer Forms and Properties

Form Characteristics Applications
Non-ionic PAM No charge; high molecular weight (1–20 × 10⁶ Da) Water treatment, thickening
Anionic PAM Hydrolyzed (COO⁻ groups); high MW Flocculation, mineral processing
Cationic PAM Quaternary ammonium groups; variable MW Sludge dewatering, paper making
Crosslinked PAM 3D network (with MBA) Gel electrophoresis, superabsorbents

7.2 Polymerization Conditions

Parameter Typical Range
Monomer concentration 20–50% w/w
Initiator (KPS/APS) 0.01–0.1% (on monomer)
Temperature 30–60°C (initiation), may rise to 80–100°C
Molecular weight control Chain transfer agents (e.g., sodium formate, isopropanol)
Crosslinker (for gels) N,N'-methylenebisacrylamide (MBA) – 0.5–5%

7.3 Industrial Applications of Polyacrylamide

Sector Application Typical Dosage
Water treatment Flocculant (clarification, sludge dewatering) 0.1–5 mg/L
Mining Mineral processing (solid-liquid separation) 10–100 g/ton ore
Oil & gas Enhanced oil recovery (EOR), drilling muds 500–2,000 ppm
Paper industry Retention aid, dry strength agent 0.5–2 kg/ton paper
Textile Sizing agent, thickener 0.5–2%
Agriculture Soil conditioner, erosion control 1–10 kg/hectare
Gel electrophoresis DNA/protein separation 3–20% acrylamide + MBA

8. Direct Monomer Applications (Minor Uses)

Application Description
Chemical grouting agent Water plugging, sand fixation in tunnels, oil wells, mines, dams
Adhesives Component in certain adhesive formulations
Binder Fiber binder, pigment binder
Photosensitive resin Crosslinking agent for photopolymers
Soil modifier Improves soil structure and water retention
Paper reinforcing agent Increases paper strength

9. Toxicological Profile (Critical – Highly Hazardous)

9.1 Acute Toxicity

Parameter Value
Oral LD₅₀ (rat) 124–200 mg/kg (moderately toxic)
Oral LD₅₀ (mouse) 107 mg/kg
Dermal LD₅₀ (rabbit) 400–600 mg/kg
Inhalation LC₅₀ (rat, 4 hours) 0.13–0.16 mg/L (dust)
Skin irritation Mild irritant (may cause sensitization)
Eye irritation Mild to moderate irritant
Skin sensitization Strong sensitizer (R43 – May cause sensitization by skin contact)

9.2 Chronic Toxicity and Carcinogenicity (Serious Hazards)

Parameter Classification
Carcinogenicity (IARC) Group 2A – Probably carcinogenic to humans (positive animal evidence, limited human)
Carcinogenicity (EU CLP) Carc. 1B – May cause cancer (H350)
Mutagenicity Positive (germ cell mutagen) – Category 1B (H340 – May cause genetic defects)
Reproductive toxicity May cause harm to fertility/unborn child
Neurotoxicity Primary target – central and peripheral nervous system
Target organs Nervous system, testes, peripheral nerves

9.3 Neurotoxicity Effects

Exposure Effects
Acute high exposure Ataxia, confusion, hallucinations, seizures
Chronic low exposure Peripheral neuropathy (numbness, weakness, ataxia), skin peeling (palms/soles)
Recovery Partial or complete after cessation (slow, months to years)

9.4 Occupational Exposure Limits

Authority Limit Type
ACGIH TLV 0.03 mg/m³ (inhalable) TWA (skin)
OSHA PEL 0.3 mg/m³ TWA (8 hour)
NIOSH REL 0.03 mg/m³ TWA (10 hour)
DFG MAK 0.03 mg/m³ TWA (skin notation)
EU indicative limit 0.1 mg/m³ TWA (8 hour)
IDLH (NIOSH) 30 mg/m³  

10. Safety Precautions and Personal Protective Equipment (PPE)

  • Hazards (T – Toxic):

    • Carcinogen (R45 – May cause cancer)

    • Hereditary genetic damage (R46 – May cause heritable genetic damage)

    • Harmful if swallowed (R22)

    • Skin sensitization (R43 – May cause sensitization by skin contact)

    • Neurotoxic (central and peripheral nervous system damage)

  • Handling:

    • Use closed systems wherever possible

    • Avoid dust generation and inhalation

    • Prevent skin contact (absorption significant)

    • Never heat above melting point without polymerization inhibitor

  • PPE (mandatory – severe hazard):

    • Chemical-resistant gloves (butyl rubber, nitrile, or neoprene – double glove recommended)

    • Chemical splash goggles (EN 166) plus face shield

    • Full protective clothing (coverall, apron) – impermeable

    • Respiratory protection (P3 filter for dust; SCBA for spills/heating)

    • Closed shoes with impermeable soles

  • Engineering controls:

    • Local exhaust ventilation (LEV) with HEPA filter

    • Enclosed handling systems (glove boxes for weighing)

    • Eyewash stations and safety showers within immediate vicinity

    • Polymerization hazard control (temperature monitoring, inhibitor maintenance)

  • First aid:

    • Inhalation: Remove to fresh air; administer oxygen if breathing difficulty; seek immediate medical attention

    • Skin contact: Remove contaminated clothing; wash with copious soap and water for 15 minutes; seek medical attention (monitor for neuropathy)

    • Eye contact: Rinse with water for 15–20 minutes, lifting eyelids; seek immediate ophthalmological attention

    • Ingestion: Do NOT induce vomiting; rinse mouth; drink milk or water (if conscious); seek immediate medical attention

11. Environmental Fate and Ecotoxicity

Parameter Value
Biodegradation (aerobic) Readily biodegradable (>60% in 28 days, OECD 301)
Biodegradation products CO₂, H₂O, NH₃, biomass
Hydrolysis half-life (pH 7, 25°C) >100 days (stable)
Photolysis Slow (UV degradation)
Ecotoxicity (fish, LC₅₀, 96 hours) 50–100 mg/L
Daphnia magna (EC₅₀, 48 hours) 50–100 mg/L
Algal toxicity (EC₅₀, 72 hours) 10–50 mg/L
Polymerization in environment Monomer polymerizes slowly; polymer non-toxic, biodegradable
Drinking water guideline (WHO) 0.5 µg/L (very low – based on carcinogenicity)
EU drinking water limit 0.1 µg/L (for individual monomer)
Groundwater contamination Persistent; must be controlled

12. Storage and Shelf Life

  • Storage conditions:

    • Cool, dry, well-ventilated area (20–30°C – controlled temperature)

    • Keep tightly closed in original packaging

    • Protect from UV light and direct sunlight (prevents polymerization)

    • Store away from oxidizing agents, strong bases, acids (hydrolysis risk)

    • Maintain inhibitor (MEHQ/hydroquinone) – do not remove

    • Avoid temperatures above melting point (84°C) – uncontrolled polymerization risk

    • Separate from polymerization initiators (peroxides, persulfates)

  • Shelf life:

    • Sealed container with inhibitor: 12–24 months

    • Opened container: 3–6 months (if properly resealed, protected from light)

  • Degradation/polymerization indicators:

    • Formation of white/opaque solid (polyacrylamide)

    • Increased viscosity (partial polymerization)

    • Loss of inhibitor (test by addition of KMnO₄ – decolorization)

13. Transport Information

Regulation Classification
UN Number 2074 (Acrylamide, solid)
ADR/RID Class 6.1 (Toxic substances), Packing group III
IMDG Class 6.1, PG III
IATA Class 6.1, PG III
Proper shipping name Acrylamide (solid)
Hazard label(s) 6.1 (Toxic substance)
Marine pollutant Yes (considered harmful to aquatic environment)

14. Regulatory Information (Critical – Highly Regulated)

Regulation Classification / Restriction
EU CLP Regulation (EC 1272/2008) Carc. 1B (H350), Muta. 1B (H340), Acute Tox. 4 (H302), Skin Sens. 1 (H317), STOT RE 1 (H372)
IARC Group 2A (Probably carcinogenic to humans)
US EPA Listed as carcinogen; regulated under Safe Drinking Water Act
European Union Restricted under REACH Annex XVII (Entry 73) – concentration limit 0.1% in mixtures
RoHS Not applicable (not electrical/electronic)
Food contact Not permitted in food contact materials (Europe, US) – trace limits apply
Cosmetic use Banned in cosmetics (EU, US, Japan)

15. Analytical Methods

15.1 Acrylamide Determination (HPLC-MS/MS – Preferred)

Parameter Value
Column C18 reverse phase
Mobile phase Water:methanol (90:10)
Detection MS/MS (MRM: 72 → 55, 72 → 44)
LOD 0.5 µg/L (water); 5 µg/kg (food)
LOQ 2 µg/L (water); 15 µg/kg (food)

15.2 GC-ECD (Derivatization Method)

Parameter Value
Derivatization Bromination to 2,3-dibromopropionamide
Detection Electron capture detector (ECD)
LOD 0.1 µg/L (after derivatization)

15.3 HPLC-UV (High Concentration)

Parameter Value
Wavelength 210 nm
Mobile phase Water:acetonitrile (95:5)
LOD 0.1 mg/L

15.4 Colorimetric (Bromination-Iodine) – Process Control

Parameter Value
Principle Bromination of double bond, liberation of I₂, titration with thiosulfate
Range 0.1–10% monomer
Application Monitoring residual acrylamide in polymerization

16. Synonyms and Common Names

  • English: Acrylamide, Propenamide, 2-Propenamide, Acrylic amide, Ethylene carboxamide, Vinyl amide, Acrylamide monomer, AM, Acryl (partial)

  • French: Acrylamide

  • German: Acrylamid, 2-Propenamid

  • Spanish: Acrilamida

  • Turkish: Akrilamid, Propenamid, Vinil amid

17. Standards Compliance

Standard Compliance
REACH (EC 1907/2006) Registered (EC 201-173-7); subject to authorization restrictions
TSCA (US) Listed
FDA Not permitted in food contact; no food additive status
EPA Regulated under Clean Water Act, Safe Drinking Water Act
NSF/ANSI 60 Limited – only for certified water treatment formulations with residual limits

18. Why Choose Acrylamide? (Technical Summary – with Hazard Awareness)

Advantage Description
High reactivity Rapid vinyl polymerization to high molecular weight polyacrylamide (PAM)
Water solubility Both monomer and polymer are highly water soluble (>200 g/100 mL)
Versatile polymer properties Non-ionic, anionic, cationic forms available via copolymerization/hydrolysis
Excellent flocculant PAM is one of the most effective flocculants for water treatment and mining
Gel formation With crosslinker (MBA) – ideal for electrophoresis and superabsorbents
Cost-effective monomer Lower cost than many specialty monomers
Well-established production Catalytic hydration of acrylonitrile is efficient and scalable
Enzymatic route (high purity) Produces >99.9% purity, no by-products
Critical precursor Essential for polyacrylamide (PAM) – no cost-effective substitute for many applications
CRITICAL LIMITATION (WARNING): Highly toxic – confirmed animal carcinogen (IARC 2A), mutagen, neurotoxin, skin sensitizer. Requires extremely stringent handling controls (closed systems, PPE, fume hood, environmental monitoring). Heavily regulated (EU REACH Annex XVII restricted – <0.1% in mixtures). Drinking water limit: 0.1–0.5 µg/L (WHO). Do NOT use without expert training and exposure monitoring. Medical surveillance required for workers.

19. Critical Limitations and Warnings

Limitation / Hazard Description / Required Control
Carcinogenicity (IARC 2A) Use closed systems; avoid all dust inhalation; monitor air (0.03 mg/m³ ACGIH)
Mutagenicity (H340) Genetic damage risk – reproductive hazard – avoid skin contact (absorbed)
Neurotoxicity CNS and peripheral nerve damage – medical surveillance (neurological exams) required
Skin sensitization (R43) Strong sensitizer – double gloves, impermeable clothing
Uncontrolled polymerization risk Exothermic, can be violent above melting point – maintain inhibitor (MEHQ), avoid initiators, control temperature
Environmental persistence Groundwater contaminant – contained waste management, monitor effluent
High water solubility Difficult to remove from water once contaminated; treat as hazardous waste
Regulatory restrictions (EU REACH Annex XVII) Concentration limit 0.1% in mixtures (unless registered for specific use)
Food/feed prohibition Not permitted in food contact materials; strict limits in drinking water

20. Sectoral Suitability Summary Table

Sector Application Typical Usage Alternatives
Water Treatment Flocculant (polyacrylamide) 0.1–5 mg/L PAM PAC, alum, FeCl₃ (not direct replacements for flocculants)
Mining Solid-liquid separation, thickeners 10–100 g/ton ore Natural polymers (guar gum, starch – less effective)
Oil & Gas Enhanced oil recovery (EOR), drilling fluids 500–2,000 ppm Partially hydrolyzed PAM, xanthan gum
Paper Industry Retention aid, dry strength 0.5–2 kg/ton Starch, polyvinylamine (PVAm)
Agriculture Soil conditioner, erosion control 1–10 kg/ha Polyvinyl alcohol (PVA), polysaccharides
Laboratory Gel electrophoresis (SDS-PAGE) 3–20% acrylamide + MBA Agarose (for DNA only), not for proteins
Chemical Grouting Water plugging, sand fixation Variable Silicates, polyurethanes
Textile Sizing agent, thickener 0.5–2% Starch, CMC, PVA

CRITICAL SAFETY NOTICE: Acrylamide is a confirmed animal carcinogen (IARC 2A)mutagenneurotoxin, and strong skin sensitizer. This material is subject to strict regulatory controls (EU REACH Annex XVII – restricted to <0.1% in mixtures). Use only with engineering controls (closed systems, local exhaust), appropriate PPE (impermeable gloves, protective suit, respiratory protection), and medical surveillance. Do not handle without appropriate training. Disposal must be in accordance with local hazardous waste regulations.

This TDS is prepared in compliance with ISO 11014-1 format and is intended for polymer chemists, water treatment engineers, mining engineers, laboratory managers, and industrial hygiene professionals who are fully aware of the severe hazards. Certificates of Analysis (CoA), Safety Data Sheets (SDS), polymerization protocols, and exposure monitoring reports are available upon request. A comprehensive risk assessment must be completed before handling this material.

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