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Antimony Trioxide, Antimony Trioxide Masterbatch, Diantimony Trioxide, Antimony Oxide EVA, ATO, 1309-64-4, 1327-33-9

Antimony Trioxide, Antimony Trioxide Masterbatch, Diantimony Trioxide, Antimony Oxide EVA, ATO, 1309-64-4, 1327-33-9

ANTIMONY TRIOXIDE (Sb₂O₃)

1. PRODUCT DEFINITION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name Antimony Trioxide, Diantimony Trioxide
Common Names Antimony Oxide, Antimony White (Pigment White 11), ATO
CAS Number 1309-64-4 (primary industrial grade)
EC Number 215-175-0
Molecular Formula Sb₂O₃
Molecular Weight 291.52 g/mol
Appearance White, odourless, crystalline powder or pellets

Note: Antimony trioxide is the most widely used antimony compound in industry. It plays a critical role primarily as a flame retardant synergist, as well as in catalyst, glass-ceramic opacifier, and pigment applications. It is an inorganic compound with an amphoteric character and high thermal stability.

2. PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Description
Physical form White, crystalline powder, granules, or pellets
Density 5.2 g/cm³ (cubic form)
Melting Point 656 °C
Boiling Point 1425 °C (sublimes)
Solubility in Water Insoluble (~370 µg/L at 20–23 °C)
Solubility in Organics Insoluble in ethanol; soluble in mineral acids (HCl, H₂SO₄, HNO₃) and strong bases
Crystal Structure Cubic (senarmontite) – the most stable industrial form; Orthorhombic (valentinite) – mineral form, less stable
Thermal Stability High; stable up to its melting point

3. FLAME RETARDANT MECHANISM AND FUNCTIONAL PROPERTIES

Antimony trioxide is not a flame retardant on its own. It operates through a strong synergistic effect with halogenated compounds. This mechanism exponentially increases flame retardancy efficiency.

  • Halogen Release (200–300 °C): The halogen source in the polymer matrix (e.g., brominated flame retardants, PVC) releases HX (HCl, HBr) upon thermal decomposition.

  • Antimony Trihalide Formation: Sb₂O₃ reacts with HX: Sb₂O₃ + 6 HX → 2 SbX₃ + 3 H₂O

  • Gas Phase Radical Trapping: The formed SbX₃ acts as a radical scavenger, trapping the high-energy H• and OH• radicals that sustain the combustion chain reaction, thereby suffocating the flame.

  • Solid Phase Barrier: A portion of the SbX₃ condenses on the surface, forming a protective char layer that acts as a barrier, inhibiting oxygen diffusion and heat transfer.

Thanks to this synergy, high-performance ratings like UL94 V-0 can be achieved with only 4–8% Sb₂O₃ + halogenated flame retardant by weight of the polymer.

4. COMMERCIAL FORMS AND COMPARISON

Antimony trioxide is available in two main commercial forms:

Property Powder Form Masterbatch Form (e.g., 90% Sb₂O₃ + 10% EVA)
Form Fine white powder Dust-free, free-flowing granules
Occupational Safety Local exhaust ventilation and respirator mandatory No dust exposure; open handling and dosing possible
Dispersion Tendency to agglomerate; high shear mixing required Pre-dispersed in EVA, homogeneous distribution
Process Risk of bridging in feeders; filter clogging Precise dosing; stable extrusion process
Main Applications Catalysts, glass, ceramics, paints Cables, engineering plastics, automotive, electronics

5. SECTORAL APPLICATIONS AND USAGE RATES

Sector / Application Purpose Typical Usage Rate / Notes
Flame Retardants (Largest Market) Synergist with halogenated systems 2–10% by polymer weight; PVC, PE, PP, ABS, PA, epoxy, cables, automotive
PET Catalyst Polycondensation catalyst in polyester production Dissolved in ethylene glycol and fed to the reactor; only powder form is suitable
Glass and Ceramics Opacifier, decolorizer, refining agent Provides matte white opacity in glazes and enamels; masks green tint in glass
Pigment (Pigment White 11) Opacifier in high-temperature paints and coatings Provides thermal stability and UV opacity
Friction Materials Thermal stabilizer in brake pads and clutch discs Stabilizes the friction coefficient, reduces fire risk

6. ALTERNATIVES AND COMPARISON

Alternative Class Key Advantage Key Limitation
Metal Phosphinates High performance, lightweight, recyclable High cost
Zinc Borate Smoke suppression, synergy in PVC May affect colour
Zinc Stannate High thermal stability, Sb₂O₃-like mechanism Moderate-high cost
Calcium Hypophosphite Low toxicity, good smoke suppression Optimum performance limited to styrenics
Metal Hydroxides (ATH, MDH) Low cost, very safe Requires very high filler loading (>50%); loss of mechanical properties

Important Note: No single alternative is a direct "drop-in" replacement; formulation optimization is mandatory for each system.

7. SAFETY, TOXICOLOGY, AND REGULATIONS

  • GHS Classification (EU CLP):

    • Signal Word: Warning

    • Hazard Statements: H351 (Suspected of causing cancer), H332 (Harmful if inhaled).

  • IARC Classification: Group 2B (Possibly carcinogenic to humans). Lung tumours observed in animal studies via chronic inhalation.

  • Occupational Exposure Limits (8-hour TWA): ACGIH: 0.5 mg/m³; EU Directive 2019/1831: 0.5 mg/m³ (respirable fraction).

  • REACH (EU): Listed as a Substance of Very High Concern (SVHC); authorization may be required for specific uses.

  • Transport: ADR/RID Class 6.1 (Toxic substances), UN No 1549.

  • Storage: Store in a cool, dry, and well-ventilated area, in tightly sealed packaging. Avoid dust formation.

  • Personal Protective Equipment (PPE): When working with the powder form, use a P3 particulate filter respirator, safety goggles, and gloves. The masterbatch form eliminates dust exposure.

8. QUICK REFERENCE TABLE

Property Value
CAS 1309-64-4
Formula Sb₂O₃
Molecular Weight 291.52 g/mol
Appearance White crystalline powder / granules
Melting Point 656 °C
Density 5.2 g/cm³
Main Uses Flame retardant synergist, PET catalyst, opacifier
Hazard Warning H351 (Suspected carcinogen), H332 (Harmful if inhaled)

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