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Polyacrylic Acid, Acrylic Acid Polymer, Carbomer, Carbopol, PAA, 9003-01-4

Polyacrylic Acid, Acrylic Acid Polymer, Carbomer, Carbopol, PAA, 9003-01-4

POLYACRYLIC ACID (CARBOMER)

SECTION 1: PRODUCT IDENTITY AND CHEMICAL IDENTIFICATION

Parameter Information
Product Name Polyacrylic Acid
Chemical Name 2-Propenoic acid homopolymer
Synonyms (Turkish) Poliakrilik Asit, Karbomer, Akrilik Asit Polimeri, Karboksivinil Polimer
Synonyms (English) Polyacrylic Acid, Carbomer, PAA, Acrylic Acid Polymer, Carbopol
CAS Number 9003-01-4
Molecular Formula (C₃H₄O₂)ₙ
Molecular Weight Variable (polymerization degree dependent; 1,200 – 250,000+ Da)
Chemical Class Polymer / Polyelectrolyte / Acrylic Polymer
Monomer Acrylic Acid (CH₂=CH-COOH)
Source Synthetic (Acrylic acid polymerization)
Appearance White, fluffy powder (Carbomer) or liquid (solution)
Odor Slight characteristic or odorless
Physical State (20°C) Solid (powder) / Liquid (solution)

SECTION 2: POLYACRYLIC ACID vs CARBOMER COMPARISON

Property Polyacrylic Acid (Linear) Carbomer (Cross-linked)
Structure Linear polymer chain Cross-linked three-dimensional network
Cross-linker None Allyl sucrose, divinyl glycol, allyl pentaerythritol
Water Solubility Soluble Swells (forms gel)
Viscosity Low-Moderate High-Very High
Gel Formation Weak Strong
Application Area Detergents, water treatment, dispersants Cosmetics, pharmaceuticals, gel formers
Trade Names Sokalan, Acumer, Alcosperse Carbopol, Ultrez, Pemulen

SECTION 3: CHEMICAL STRUCTURE

Linear Polyacrylic Acid:

    —[CH₂—CH]—[CH₂—CH]—[CH₂—CH]—
            |         |         |
          COOH      COOH      COOH

    Polyacrylic Acid (linear form)
    (C₃H₄O₂)ₙ

Cross-linked Carbomer:

    —[CH₂—CH]—[CH₂—CH]—[CH₂—CH]—
            |         |         |
          COOH      COOH      COOH
            |         |         |
            ===========         |
            |         |         |
    —[CH₂—CH]—[CH₂—CH]—[CH₂—CH]—
            |         |         |
          COOH      COOH      COOH

    Carbomer (Cross-linked polyacrylic acid)
Parameter Description
Molecular Formula (C₃H₄O₂)ₙ
Monomer Unit Acrylic acid (CH₂=CH-COOH)
Functional Groups Carboxylic acid (-COOH)
Cross-linking Agents Allyl pentaerythritol, Allyl sucrose, Propylene glycol allyl ether
Polymerization Radical polymerization
Ionization Weak anionic polyelectrolyte; pH-dependent ionization
SMILES C=CC(=O)O (monomer)
InChI InChI=1S/C3H4O2/c1-2-3(4)5/h2H,1H2,(H,4,5)

SECTION 4: PHYSICAL AND CHEMICAL PROPERTIES

Property Value Test Method / Note
Appearance White, fluffy powder Visual
Odor Slight characteristic or odorless Olfactometric
Density (20°C) ~1.27 g/cm³ ASTM D4052
Melting Point 95 – 106 °C DSC
Flash Point 61.6 °C ASTM D93
pH (1% Aqueous Solution) ~2.5 – 3.5 (unneutralized) USP <791>
pH (Neutralized, Optimum) 5.5 – 7.5 pH Meter
Water Solubility Swells / Dispersible General Method
Glycerin Solubility Swells General Method
Ethanol Solubility (Neutralized) Soluble (95% ethanol) General Method
Hygroscopicity High -
Viscosity (0.5% Aqueous, Neutralized) 500 – 60,000 cP (type dependent) Brookfield
Swelling Ratio Up to 1,000 times its volume -
Thermal Stability Stable up to 200°C TGA
Solubility Dispersible in water, insoluble in organic solvents -

SECTION 5: CARBOMER TYPES AND VISCOSITY VALUES

Type Description Viscosity (0.5%, pH 7.3) Applications
Carbomer 934 Cross-linked, moderate viscosity 20,000 – 40,000 cP Creams, lotions, gels
Carbomer 940 Cross-linked, high viscosity 40,000 – 60,000 cP High viscosity gels
Carbomer 941 Low viscosity 4,000 – 11,000 cP Low viscosity gels
Carbomer 971P Cross-linked, low viscosity 2,000 – 8,000 cP Oral formulations
Carbomer 974P High viscosity 30,000 – 50,000 cP Pharmaceutical gels
Carbomer 980 High viscosity (powder) 40,000 – 60,000 cP High viscosity gels
Carbomer 981 Low viscosity (powder) 4,000 – 11,000 cP Low viscosity gels
Carbomer ETD 2020 High viscosity, salt tolerant 40,000 – 55,000 cP Electrolyte-tolerant formulations
Carbomer 1382 Long flow Variable Sprays, fluid gels
Carbomer 1342 Moderate viscosity 20,000 – 35,000 cP Emulsion stabilizer

SECTION 6: GELATION AND THICKENING MECHANISM

Step Description
1. Dispersion Carbomer powder is dispersed in water (with stirring)
2. Swelling Polymer chains absorb water and swell (30-60 minutes)
3. Neutralization Base is added (NaOH, KOH, TEA, AMP)
4. Ionization Carboxyl groups (-COOH) → Carboxylate ions (-COO⁻)
5. Chain Unfolding Electrostatic repulsion unfolds chains → viscosity increases
6. Gel Formation Transparent, viscous gel is formed

Neutralizing Agents:

Agent Formula Description
Sodium Hydroxide NaOH Most commonly used
Potassium Hydroxide KOH Commonly used
Triethanolamine TEA Common in cosmetics
Aminomethyl Propanol AMP Common in cosmetics

SECTION 7: BASF SOKALAN® PRODUCT SERIES (COMPARISON)

Product Description Molecular Weight Form Solids (%) Viscosity (cP) pH Application
Sokalan® PA 15 Sodium polyacrylate ~1,200 Liquid 45 230 7 Dispersant, scale inhibitor
Sokalan® PA 25 XS Polyacrylic acid ~5,000 Liquid 49 500 2.5 Dispersant, scale inhibitor
Sokalan® PA 30 CL Polyacrylic acid ~8,000 Liquid 45 1,000 8 Dispersant, scale inhibitor
Sokalan® PA 110 S Polyacrylic acid ~250,000 Liquid 35 5,000 2 High molecular weight
Sokalan® PA 25 CL PN Polyacrylic acid, sodium salt ~4,000 Liquid 49 600 3.5 Dispersant
Sokalan® NR 2555 Polyacrylic acid, modified ~4,500 Liquid 45 900 5 Specialty applications
Sokalan® NR 2595 Polyacrylic acid, modified ~4,500 Liquid 45 700 8 Specialty applications

SECTION 8: APPLICATION AREAS

Industry Application Function / Benefit
Cosmetics & Personal Care Shampoos, Hair Conditioners Thickener, stabilizer
  Skin Creams, Lotions Thickener, emulsion stabilizer
  Facial Gels, Eye Creams Gel former, suspending agent
  Toothpastes Thickener, suspending agent
  Makeup Products Thickener, stabilizer
Pharmaceutical Creams, Lotions Thickener, emulsifier
  Sterile Gels Gel former
  Tablet Coating Binder, controlled release
  Eye Drops Thickener, lubricant
Cleaning Products Detergents Defoamer, anti-scaling
  Industrial Cleaning Dispersant, anti-scaling
Paints & Coatings Paints Thickener, dispersant, suspending agent
  Printing Inks Thickener, binder
Water Treatment Scale inhibitor, dispersant Prevents scale formation
Textile Finishing, dyeing aids Softness, color fastness
Paper Industry Coating, sizing Paper quality

SECTION 9: COSMETIC FORMULATION TIPS

Parameter Recommendation
Use Level 0.1 – 2.0% (typically 0.2 – 0.5%)
Dispersion Add powder slowly to water; disperse with high-speed mixing
Swelling Time Allow 30 – 60 minutes for full swelling
Neutralizing Agent NaOH, KOH, TEA, AMP
Neutralization Level Adjust to pH 5.5 – 7.5
Optimum pH 5.5 – 7.5 (maximum viscosity)
Temperature Stable up to 60°C
Electrolyte Tolerance Low – high ion concentration reduces viscosity
Compatibility Compatible with nonionic, amphoteric, and cationic ingredients
UV Stability Good
Microbial Resistance Does not support microbial growth

SECTION 10: QUALITY SPECIFICATIONS

Parameter Specification Test Method
Appearance White, fluffy powder Visual
Assay (Carbomer) ≥99.0% Titrimetric
pH (0.5% Neutralized) 5.0 – 7.0 pH Meter
Viscosity (0.5%) Type dependent Brookfield
Moisture Content ≤2.0% Karl Fischer
Ash Content ≤1.0% Gravimetric
Benzene Content ≤0.5% GC
Heavy Metals (Pb) ≤10 ppm ICP-MS
Arsenic (As) ≤2 ppm ICP-MS
Lead (Pb) ≤2 ppm ICP-MS
Particle Size 100 – 200 mesh Sieve
Microbiological Purity TAMC ≤10² CFU/g; TYMC ≤10¹ CFU/g USP <61>

SECTION 11: SAFETY AND TOXICOLOGICAL PROFILE

Parameter Value / Description
GHS Classification May be irritating in powder form
Signal Word Warning (powder form)
Hazard Pictograms GHS07 (Exclamation mark)
Acute Oral Toxicity (LD50, Rat) >5,000 mg/kg (low toxicity)
Acute Inhalation Toxicity Dust may cause respiratory irritation
Skin Irritation Mild irritant
Eye Irritation Mild to moderate irritant
Skin Sensitization Does not cause sensitization
Carcinogenicity Not classified as carcinogenic
Mutagenicity Not mutagenic
Reproductive Toxicity No reproductive toxicity
Target Organs Respiratory tract (dust), skin, eyes
Physiological Inertness Physiologically inert

SECTION 12: GHS CLASSIFICATION AND LABELING

GHS Classification (in accordance with 1272/2008/EC):

Hazard Class Category H-Statement
Skin Irritation Category 2 H315
Eye Irritation Category 2 H319
STOT - SE Category 3 H335

Signal Word: Warning

Hazard Pictograms: GHS07 (Exclamation mark)

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
1 1 0 -
(Minimal health hazard) (Combustible) (Stable) (None)

SECTION 13: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust/fume/gas
P264 Wash hands thoroughly after handling
P271 Use only outdoors or in a well-ventilated area
P280 Wear protective gloves/protective clothing/eye protection/face protection
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes
P312 Call a POISON CENTER/doctor if you feel unwell
P332+P313 If skin irritation occurs: Get medical advice/attention
P337+P313 If eye irritation persists: Get medical advice/attention
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 14: FIRST AID MEASURES

Route of Exposure Action
Inhalation If inhaled as powder, move to fresh air. Seek medical attention if respiratory symptoms persist.
Skin Contact Remove contaminated clothing. Wash with plenty of soap and water. Seek medical attention if irritation develops.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Keep eyelids open. Seek medical attention if irritation persists.
Ingestion Rinse mouth with water. Do NOT induce vomiting. Drink 1-2 glasses of water. Seek medical attention.

SECTION 15: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool (15-25°C), dry, well-ventilated area; protect from moisture.
Temperature Limits 15-25°C (ideal); do not exceed 30°C
Humidity Low humidity environment (hygroscopic)
Container Requirements Tightly closed, moisture-resistant containers
Shelf Life 24-36 months (under proper storage conditions)
Signs of Degradation Caking, color change, viscosity loss

SECTION 16: PACKAGING OPTIONS

Packaging Type Quantity / Capacity Material
Aluminum Foil Bag 1 kg, 5 kg, 10 kg, 25 kg Aluminum / PE
PE-Lined Kraft Bag 10 kg, 25 kg Kraft paper + PE liner
Plastic Pail (HDPE) 20 kg, 25 kg HDPE
Fiber Drum (PE Lined) 25 kg, 50 kg Fiber / PE
IBC Container 500 kg, 1000 kg HDPE (UV protected)

SECTION 17: TRANSPORTATION INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous substance)
Hazard Class Not applicable
ADR/RID Not classified as dangerous goods
IMDG Code Not marine pollutant
IATA (Air) Not classified as dangerous goods; can be transported by air

SECTION 18: REGULATORY STATUS

Region / Authority Status
USA (FDA) GRAS; Approved as food additive; Pharmaceutical excipient
European Union (EC) Approved as cosmetic ingredient; Food additive
Turkey Approved as cosmetic, pharmaceutical and food ingredient
USP/NF Official monograph (Carbomer)
EP Official monograph (Carbomer)
INCI Listed (Carbomer, Polyacrylic Acid)
REACH Registered substance
Halal Yes (synthetic, not animal-derived)
Kosher Yes (with certification)
Vegan Yes (synthetic)

SECTION 19: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Poliakrilik Asit, Karbomer, Akrilik Asit Polimeri
English Names Polyacrylic Acid, Carbomer, PAA, Acrylic Acid Polymer
Trade Marks Carbopol, Ultrez, Pemulen, Sokalan, Acumer, Alcosperse
CAS Number 9003-01-4
INCI Name Carbomer, Polyacrylic Acid
USP/NF Name Carbomer
E Number E 412 (food)
HS Code 3906.90

SECTION 20: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  1. Dust Control: Should be used to minimize dust formation. Airborne dust concentrations may cause respiratory irritation.

  2. Hygroscopicity: Absorbs moisture; store in tightly closed, dry containers.

  3. Correct Neutralization: Carbomer must be neutralized to pH 5.5-7.5. Acidic or highly alkaline conditions cause viscosity loss.

  4. Salt Sensitivity: Electrolytes reduce viscosity; use ETD or 974P series for high salt tolerance formulations.

  5. Temperature: Stable up to 60°C; degrades above 80°C.

  6. Hydration Time: Carbomer powder should be hydrated in water for at least 1-2 hours.

BEST PRACTICE RECOMMENDATIONS:

  1. Concentration: Gels: 0.5-1.0%; Emulsions: 0.1-0.5%; Serums: 0.1-0.3%.

  2. Correct Type Selection: Choose the correct Carbomer type based on application.

  3. Chelator Use: Add EDTA (0.05-0.1%) to improve stability by binding metal ions.

  4. Neutralization: Neutralize with triethanolamine, NaOH, KOH, or AMP to pH 5.5-7.5.

  5. Personal Protective Equipment: Dust mask (N95/FFP2), safety goggles, protective clothing.

  6. Storage: Store in cool, dry, air-tight containers.

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, it does not constitute a binding specification or guarantee. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications and for complying with all local, regional, and national regulations. For complete safety, storage, use, handling, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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