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PEG-40 Hydrogenated Castor Oil, Ethoxylated Hydrogenated Castor Oil, PEG-40 HCO, 61788-85-0, 61791-12-6

PEG-40 Hydrogenated Castor Oil, Ethoxylated Hydrogenated Castor Oil, PEG-40 HCO, 61788-85-0, 61791-12-6

PEG-40 HYDROGENATED CASTOR OIL

SECTION 1: PRODUCT IDENTITY AND CHEMICAL IDENTIFICATION

Parameter Information
Product Name PEG-40 Hydrogenated Castor Oil
INCI Name PEG-40 Hydrogenated Castor Oil
Chemical Class Ethoxylated hydrogenated castor oil; Non-ionic surfactant
CAS Number 61788-85-0 (general PEG hydrogenated castor oil)
CAS Number 61791-12-6 (PEG castor oil)
Molecular Formula C₃H₅(OCH₂CH₂)ₙOH (general structure); hydrophobic castor oil backbone with hydrophilic PEG chains
Molecular Weight Variable; depends on degree of ethoxylation
Appearance White to yellowish semi-solid paste or slightly hazy yellowish liquid
Odor Slight, characteristic

Note: PEG-40 Hydrogenated Castor Oil is produced by ethoxylation of hydrogenated castor oil with an average of 40 moles of ethylene oxide (EO). The hydrogenation step saturates the double bonds of castor oil fatty acids, significantly improving the product's oxidative stability, color, and shelf life compared to non-hydrogenated PEG-castor oil derivatives. It is a versatile, non-ionic solubilizer, emulsifier, and emollient widely used in personal care, cosmetic, and pharmaceutical formulations.

SECTION 2: CHEMICAL STRUCTURE

    [Hydrogenated Castor Oil Backbone] — (OCH₂CH₂)ₙ — OH
    
    n ≈ 40 (average degree of ethoxylation)

    PEG-40 Hydrogenated Castor Oil
    (Non-ionic surfactant)
Parameter Description
Structure PEG chains attached to hydrogenated castor oil backbone
Hydrophilic Part Polyethylene glycol (PEG) chains (average 40 EO units)
Hydrophobic Part Hydrogenated castor oil (ricinoleic acid derivative)
Ionic Character Non-ionic
Functional Groups Ether (-O-), hydroxyl (-OH), ester (-COO-)

SECTION 3: PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Description Test Method / Note
Physical Form (25°C) White to yellowish semi-solid paste or slightly hazy viscous liquid Visual
Odor Slight, characteristic Olfactometric
Density (20°C) ~1.03 g/cm³ ASTM D4052
Melting Point ~30-40°C DSC
Water Solubility Soluble (clear to slightly hazy) General Method
Oil Solubility Soluble General Method
Ethanol Solubility Soluble General Method
Propylene Glycol Solubility Soluble General Method
HLB Value ~13 – 15 (oil-in-water emulsifier) -
pH Stability Stable over wide pH range (~3 – 11) pH Meter
Surface Tension (0.1%) Low (enables solubilization and emulsification) -
Reactivity Generally inert; may react with strong oxidizing agents at high temperature -
Thermal Stability Melting point elevated by hydrogenation process -
Flash Point >150°C ASTM D93
Hygroscopicity Slightly hygroscopic -
Ash Content ≤0.5% Gravimetric
Water Content ≤1.0% Karl Fischer

SECTION 4: FUNCTIONAL PROPERTIES

Property Description
Solubilizer Primary function is the excellent solubilization of lipophilic (oil-soluble) components—e.g., perfumes, essential oils, vitamins (A, D, E, K), and other hydrophobic actives—into clear, water-based formulations. The hydrophobic castor oil portion associates with the oil while the long PEG chains form a hydrophilic shield, creating stable microemulsions.
Emulsifier (O/W) With an HLB value of 13-15, it is an effective oil-in-water (O/W) emulsifier. It stabilizes emulsions by reducing interfacial tension between oil and water phases and forming a strong interfacial film, preventing droplet coalescence.
Emollient As a derivative of castor oil, it provides moisturizing and skin care benefits; leaves a smooth, non-greasy feel. Forms a protective layer on the skin, helping to reduce transepidermal water loss (TEWL).
Secondary Surfactant / Thickener In surfactant-based cleansing systems (shampoos, shower gels), it can function as a thickener, foam stabilizer, and re-fatting agent; softens the harshness of primary anionic surfactants.
Stabilizer Its natural antioxidant content and oxidative stability due to hydrogenation help prevent degradation of sensitive formulation components, contributing to longer product shelf life.

SECTION 5: INDUSTRY APPLICATIONS

Industry Application Typical Usage Rate (% w/w) Function
Cosmetics Moisturizers, shampoos, conditioners, cleansers, sunscreens 1 – 5% Solubilizer, emulsifier, emollient, stabilizer
Personal Care Hair serums, leave-in creams, brow/lash care, facial moisturizers 0.5 – 3% Moisturizer, emollient, improves combability
Pharmaceutical Dermal treatments, wound healing support products 1 – 4% Strengthens skin barrier, moisturizer and protector
Industrial Lubricants, dispersing agents, resin and wax blends 2 – 10% Stability enhancer, compatible with various polymers
Agriculture Non-ionic emulsifier in pesticide, herbicide, and insecticide formulations 1 – 6% Strong emulsifying, formulation stability

SECTION 6: TYPICAL FORMULATION CONCENTRATIONS

Application Recommended Concentration Notes
Fragrance Solubilization 1-5% For essential oils and perfume blends
Clear Gels 1-3% For transparent gel formulations
Emulsions (Creams, Lotions) 1-5% As O/W emulsifier
Shampoos and Shower Gels 0.5-3% Foam stabilizer, re-fatting agent
Hair Care Products 0.5-2% Emollient, combability enhancer
Sunscreens 1-5% Solubilizer for UV filters
Vitamin Supplements 1-5% For oil-soluble vitamins
Pharmaceutical Ointments 1-4% Carrier, penetration enhancer

SECTION 7: HYDROGENATED vs NON-HYDROGENATED COMPARISON

Property PEG-40 Hydrogenated Castor Oil PEG-40 Castor Oil (Non-Hydrogenated)
CAS Number 61788-85-0 61791-12-6
Oxidative Stability High Low-Moderate
Color Stability Excellent Yellows over time
Shelf Life Long Shorter
Odor Slight, characteristic May become rancid over time
Melting Point Higher (~30-40°C) Lower
Skin Feel Lighter, less tacky Heavier, more tacky
Preferred Use Premium cosmetics, pharmaceuticals Low-cost applications

SECTION 8: ALTERNATIVES AND COMPARISON

Alternative Comparison
PEG-35 Castor Oil (Non-Hydrogenated) Lower oxidative stability; more prone to rancidity and color changes. Hydrogenated version (PEG-40 HCO) preferred for better stability.
Polysorbate 20 / Polysorbate 80 Commonly used solubilizers and emulsifiers. PEG-40 HCO often exhibits superior solubilizing power for certain essential oils and perfumes, and provides better emolliency.
PPG-1-PEG-9 Lauryl Glycol Ether Lighter, low-viscosity solubilizer. PEG-40 HCO is more substantive and provides richer skin feel.
Polyglyceryl Esters Suitable for non-ethoxylated, "PEG-free" formulations. PEG-40 HCO has longer history of use and well-established safety data in many applications.

SECTION 9: QUALITY SPECIFICATIONS

Parameter Specification Test Method
Appearance White to yellowish paste or liquid Visual
Odor Slight, characteristic Olfactometric
pH (1% Aqueous Solution) 5.0 – 7.0 pH Meter
Water Content ≤1.0% Karl Fischer
Ash Content ≤0.5% Gravimetric
Heavy Metals (Pb) ≤10 ppm ICP-MS
Arsenic (As) ≤2 ppm ICP-MS
Lead (Pb) ≤2 ppm ICP-MS
Ethylene Oxide Content ≤1 ppm GC
1,4-Dioxane Content ≤5 ppm GC
Microbiological Purity TAMC ≤10² CFU/g; TYMC ≤10¹ CFU/g USP <61>
E. coli Negative in 1g USP <62>
Salmonella spp. Negative in 25g USP <62>
S. aureus Negative in 1g USP <62>
P. aeruginosa Negative in 1g USP <62>

SECTION 10: SAFETY AND TOXICOLOGICAL PROFILE

Parameter Value / Description
GHS Classification Not classified as hazardous substance
Signal Word None
Hazard Pictograms None
Acute Oral Toxicity (LD50, Rat) >5000 mg/kg (very low toxicity)
Acute Dermal Toxicity (LD50, Rabbit) >2000 mg/kg (low toxicity)
Skin Irritation Not irritant (at use levels)
Eye Irritation May cause mild irritation
Skin Sensitization Low sensitization potential
Carcinogenicity Not classified as carcinogenic
Mutagenicity Not mutagenic
Reproductive Toxicity No reproductive toxicity
CIR Assessment Considered safe
Target Organs Eyes (mild irritation)

SECTION 11: GHS CLASSIFICATION AND LABELING

GHS Classification (in accordance with 1272/2008/EC):

Hazard Class Category H-Statement
Not classified as hazardous substance
Eye Irritation Category 2 (optional) H319

Signal Word: None (Not classified as hazardous) or Warning (optional)

Hazard Pictograms: None (generally) or GHS07 (Exclamation mark)

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
1 1 0 -
(Minimal health hazard) (Combustible) (Stable) (None)

SECTION 12: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P264 Wash hands thoroughly after handling
P280 Wear protective gloves/protective clothing/eye protection/face protection
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes
P337+P313 If eye irritation persists: Get medical advice/attention
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 13: FIRST AID MEASURES

Route of Exposure Action
Inhalation Vapor not expected. If respiratory discomfort occurs, move to fresh air.
Skin Contact Wash with plenty of soap and water. Seek medical attention if irritation develops.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Keep eyelids open. Seek medical attention if irritation persists.
Ingestion Rinse mouth with water. Do NOT induce vomiting. Seek medical attention.

SECTION 14: FIREFIGHTING MEASURES

Parameter Information
Fire Hazard Combustible organic matter
Fire-Related Hazards CO, CO₂
Suitable Extinguishing Media Water mist, CO₂, dry chemical powder, foam
Special Protective Equipment SCBA, full protective clothing

SECTION 15: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool (<30°C), dry, well-ventilated area in tightly closed containers.
Temperature Limits 15-30°C (ideal); do not exceed 30°C
Heating Note May thicken or solidify at low temperatures; gentle warming to 30-40°C will restore liquid, pourable form without affecting quality.
Container Requirements Tightly closed, clean containers (HDPE, stainless steel, lined steel)
Incompatible Materials Strong oxidizing agents, excessive heat
Shelf Life 24 months (unopened original packaging)
Signs of Degradation Darkening color, odor change, caking

SECTION 16: PACKAGING OPTIONS

Packaging Type Quantity / Capacity Material Application Area
HDPE Drum 25 kg, 50 kg, 200 kg HDPE Cosmetic, pharmaceutical
Metal Drum (Lined) 200 kg Lined steel Industrial, bulk supply
IBC Container 500 kg, 1000 kg HDPE Large-scale industrial supply
Aluminum Foil Bag 1 kg, 5 kg, 10 kg Aluminum / PE Laboratory, high purity
HDPE Pail 5 kg, 10 kg, 25 kg HDPE Retail, laboratory

SECTION 17: TRANSPORTATION INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous substance)
Hazard Class Not applicable
ADR/RID Not classified as dangerous goods
IMDG Code Not marine pollutant
IATA (Air) Not classified as dangerous goods; can be transported by air
Transport Temperature Ambient temperature; protect from heat
Transport Precautions Protect from leakage; keep away from oxidizing agents

SECTION 18: REGULATORY STATUS

Region / Authority Status
USA (FDA) Approved as cosmetic ingredient
European Union (EC) Approved as cosmetic ingredient (EC 1223/2009)
Turkey Approved as cosmetic ingredient
CIR Considered safe
REACH Registered substance
TSCA (USA) Listed
California (Prop 65) Not listed
Halal Yes (with certification)
Kosher Yes (with certification)
Vegan Yes (plant-derived)

SECTION 19: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names PEG-40 Hidrojene Hint Yağı, Hint Yağı Etoksilat, Etoksile Hint Yağı
English Names PEG-40 Hydrogenated Castor Oil, Ethoxylated Hydrogenated Castor Oil, PEG-40 HCO
INCI Name PEG-40 Hydrogenated Castor Oil
Trade Marks Cremophor RH 40, Kolliphor RH 40, Simulsol 1292, Emulgin RO 40
CAS Number 61788-85-0
EC Number 262-977-1
HS Code 3402.13

SECTION 20: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  1. Melting Temperature: Product may be semi-solid at room temperature. Heating to 30-40°C may be required before use.

  2. Hydrogenation Importance: Hydrogenated form (61788-85-0) is more stable and longer-lasting than non-hydrogenated form (61791-12-6). Hydrogenated form should be preferred for cosmetic and pharmaceutical applications.

  3. Ethoxylation: The degree of ethoxylation (40 EO) determines the product's solubility, HLB value, and emulsion properties. Different PEG grades are available for different applications.

  4. Dioxane Content: Ethoxylated products may contain trace amounts of 1,4-dioxane. Low dioxane content certification should be requested for pharmaceutical and premium cosmetic applications.

  5. Allergic Reaction: Rare cases of allergic reactions in sensitive individuals.

BEST PRACTICE RECOMMENDATIONS:

  1. Heating: Melt solidified product at 30-40°C in a water bath or heated mixer.

  2. Addition: Can be added to oil phase or water phase in formulations; mix at 40-50°C.

  3. Solubilization: To solubilize perfume and essential oils, first mix with PEG-40 HCO, then add water.

  4. Emulsion: Add to oil phase in O/W emulsions.

  5. Storage: Store in cool, dry, dark place. Protect from heat and moisture.

  6. Personal Protective Equipment: Nitrile gloves, safety goggles.

  7. Quality Control: Regularly perform pH, water content, ash content, dioxane, microbiological purity tests.

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, it does not constitute a binding specification or guarantee. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications and for complying with all local, regional, and national regulations. For complete safety, storage, use, handling, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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