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Nonyl Phenol Ethoxylate, NPEO, NPE, 68412-54-4

Nonyl Phenol Ethoxylate, NPEO, NPE, 68412-54-4

NONYLPHENOL ETHOXYLATE (NPE)

1. Chemical Identity and Material Classification

  • Chemical Name: Polyethylene glycol mono(branched nonylphenyl) ether; Nonylphenol ethoxylate (branched)

  • Synonyms: NPEO, NPE, Nonoxynol (with varying EO numbers e.g., Nonoxynol-4, -9, -12), Octoxynol-9, Triton N-101, Igepal CO series, Tergitol NP series, Surfonic N series

  • CAS Number: 68412-54-4

  • EC Number (EINECS): 500-209-1

  • General Molecular Formula: C₁₅H₂₄O.(C₂H₄O)ₙ (where n = average number of ethylene oxide units)

  • Chemical Class: Non-ionic surfactant (ethoxylated alkylphenol)

  • UN Number: 3082 (Environmentally hazardous substance, liquid, n.o.s.)

2. Available Grades and EO Content

Grade EO Moles HLB Form at 20°C Cloud Point (°C) Primary Application
Nonoxynol-4 (NP-4) 4 ~8-9 Liquid <20°C Oil-soluble emulsifier, degreaser
Nonoxynol-6 (NP-6) 6 ~11 Liquid ~30-40°C Detergents, emulsifiers
Nonoxynol-9 (NP-9) 9 ~13 Liquid/Paste 50-60°C General-purpose detergent
Nonoxynol-12 (NP-12) 12 ~15 Paste/Solid 80-90°C High HLB emulsifier
Nonoxynol-30 (NP-30) 30 ~17 Solid >100°C Solubilizer, emulsifier
Nonoxynol-40 (NP-40) 40 ~18 Solid >100°C Emulsifier

3. Physical Properties

3.1 General Physical Properties (Typical for NP-9)

Property Value
Appearance Colorless to pale yellow clear to hazy liquid 
Physical state (20°C) Liquid (lower EO); Paste / Solid (higher EO)
Odor Mild aromatic odor
Density (25°C) 1.053 g/mL 
Molecular weight ~617 (NP-9); varies by EO content 
Melting point 46-47°C (lit.) 
Boiling point 250°C (lit.) 
Flash point >94°C – combustible 
pH (1% aqueous solution) 5-8 (neutral to slightly alkaline) 
Refractive index (nD20) 1.508 
Vapor pressure 0.043 Pa at 20°C 
Water solubility 4.55 mg/L at 20°C (for NP-9) 

3.2 Solubility

Solvent Solubility
Water Soluble to dispersible (depends on EO content)
Ethanol Soluble
Isopropanol Soluble
Chloroform Slightly soluble 
Methanol Slightly soluble
Mineral oil Soluble (lower EO grades)
Aromatic hydrocarbons Soluble

4. Chemical Properties

4.1 Molecular Structure

Structure: C₉H₁₉-C₆H₄–O–(CH₂CH₂O)ₙ–H

Where:

  • C₉H₁₉: Highly branched nonyl group (hydrophobic tail) 

  • C₆H₄: Phenylene ring

  • n: Average number of ethylene oxide units (4 to 100+)

4.2 HLB and EO Content Relationship

EO Moles HLB Value Water Solubility Primary Use
1-3 4-7 Dispersible W/O emulsifiers
4-6 8-10 Partially soluble Oil-soluble emulsifiers, degreasers
7-9 11-13 Soluble Detergents, general cleaning
10-15 13-15 Highly soluble O/W emulsifiers, solubilizers
16-40 15-18 Very soluble High HLB emulsifiers

4.3 Critical Micelle Concentration (CMC)

Grade CMC (mM)
NP-9 ~0.1-0.3

4.4 Chemical Stability

Parameter Behavior
Thermal stability Stable up to 50°C; decomposes at >150°C
Hydrolytic stability Stable in neutral and alkaline conditions
pH stability Stable at pH 4-11
Oxidative stability Moderate

4.5 Incompatibilities

  • Strong oxidizing agents

  • Strong reducing agents

  • Strong acids (may cause hydrolysis at high temperatures)

5. Production Method

5.1 Ethoxylation Process

Reaction: C₁₅H₂₄O (Nonylphenol) + n C₂H₄O → C₁₅H₂₄O.(C₂H₄O)ₙ

Process:

  1. Nonylphenol (branched isomer mixture) is charged to a reactor

  2. Alkaline catalyst (KOH or NaOH) is added

  3. Ethylene oxide is added under pressure (2-5 bar) at 120-180°C

  4. The exothermic reaction requires cooling

  5. Product is neutralized, filtered, and packaged

Typical yield: >98%

6. Mechanism of Action

6.1 Surface Activity

Mechanism Description
Hydrophobic tail Branched nonylphenol group provides oil solubility
Hydrophilic head Polyethylene glycol chain provides water solubility
Reduces surface tension Effective wetting, emulsifying, and detergency
Non-ionic Compatible with anionic, cationic, and other non-ionic surfactants

7. Industrial Applications

7.1 Emulsion Polymerization

Parameter Value
Function Primary emulsifier, co-emulsifier, post-stabilizer
Benefits Controls particle size, reduces coagulum levels, improves freeze-thaw stability, enhances calcium ion stability 
Applications Paints, coatings, adhesives, synthetic latexes

7.2 Paints and Coatings

Application Function
Pigment dispersants Stabilizes pigment suspensions
Wetting agents Improves substrate wetting
Flow and leveling agents Improves coating appearance

7.3 Industrial and Institutional Cleaners

Application Function
Degreasers Oil and grease removal
All-purpose cleaners Wetting, detergency
Metal cleaners Emulsification, corrosion protection
Dairy cleaners Hard surface cleaning
Concrete cleaners Penetration, soil suspension
Steam cleaners Low-foaming surfactant

7.4 Oilfield Chemicals

Application Function
Drilling fluids Emulsifier, wetting agent
Production chemicals Demulsifier, flow enhancer
Oil spill dispersants Emulsifies oil for cleanup

7.5 Textile Industry

Application Function
Scouring Wetting agent, emulsifier
Dyeing auxiliaries Leveling agent, dispersant
Fiber lubricants Lubricant, antistatic

7.6 Agricultural Formulations

Application Function
Pesticide emulsifiers Stabilizes emulsions
Adjuvants Improves wetting and penetration
Herbicide adjuvants Enhances uptake

7.7 Metalworking Fluids

Application Function
Semi-synthetic coolants Emulsifier, wetting agent
Drawing compounds Lubricant, emulsifier
Cleaning baths Detergent, emulsifier

7.8 Cosmetics and Personal Care (Limited)

Application Function
Hair colorants Emulsifier, dispersant
Shampoos Surfactant (decreasing use due to regulatory concerns)

8. Toxicity and Environmental Concerns (Critical)

8.1 Regulatory Status – Restricted Use

Important Notice: Nonylphenol ethoxylates (NPEs) are heavily restricted in many jurisdictions due to environmental persistence and toxicity:

Jurisdiction Status
EU Restricted under REACH (Annex XVII) – use in industrial and institutional cleaning phased out
Canada Restricted – NPEs are subject to environmental regulations
USA Voluntary phase-out by major manufacturers for household detergents; still permitted for industrial use
Switzerland Prohibited by law for use in detergents and cleaners
China Permitted with concentration limits

8.2 Environmental Fate – Biodegradation

  • Primary biodegradation: 90-100% loss of surface activity under semi-continuous activated sludge method 

  • Metabolites: Forms nonylphenol (NP), NP monoethoxylate (NPE1), and NP diethoxylate (NPE2) as persistent degradation intermediates 

  • Nonylphenol toxicity: More toxic and persistent than parent compound; acts as an endocrine disruptor

  • Complete mineralization: Limited; EO chain degrades but aromatic ring persists 

8.3 Aquatic Toxicity (Nonylphenol)

Organism Endpoint Value
Fish (acute) LC₅₀ (96h) 0.1-1.0 mg/L
Daphnia magna EC₅₀ (48h) 0.1-0.5 mg/L
Algae EC₅₀ (72h) 0.05-0.2 mg/L

8.4 GHS Classification

Classification Category
Signal word Danger
Hazard statements H302 – Harmful if swallowed
  H318 – Causes serious eye damage
  H411 – Toxic to aquatic life with long-lasting effects 
Precautionary statements P264, P270, P273, P280, P301+P312, P305+P351+P338

8.5 Human Health

Parameter Value
Oral LD₅₀ (rat) >2,000 mg/kg (estimated)
Skin irritation Mild to moderate irritant
Eye irritation Severe – causes serious eye damage (H318) 
Skin sensitization Non-sensitizer

8.6 California Prop 65 Warning

Nonylphenol ethoxylates may contain trace levels of residual ethylene oxide and 1,4-dioxane, both listed as carcinogens under California Proposition 65 .

9. Safety Precautions and PPE

  • Hazards:

    • Causes serious eye damage (H318)

    • Harmful if swallowed (H302)

    • Toxic to aquatic life with long-lasting effects (H411)

    • May contain trace ethylene oxide and 1,4-dioxane

  • PPE (mandatory):

    • Chemical-resistant gloves (nitrile)

    • Chemical splash goggles (EN 166) or face shield

    • Protective clothing (for industrial handling)

  • First aid:

    • Eye contact: Rinse with water for 15 minutes; remove contact lenses; seek immediate medical attention

    • Skin contact: Wash with soap and water

    • Inhalation: Move to fresh air

    • Ingestion: Rinse mouth; do NOT induce vomiting; drink water; seek medical attention

10. Storage and Handling

10.1 Storage Conditions

Parameter Requirement
Temperature 5-40°C
Container Keep tightly closed in original container (HDPE, stainless steel, or lined steel)
Protect from Extreme heat, freezing (solid grades), strong oxidizing agents
Environment Cool, dry, well-ventilated area
Shelf life (liquid grades) 24 months
Shelf life (solid grades) 36 months

10.2 Special Storage Notes

  • Carbon steel tanks: May be used for anhydrous storage, but moisture ingress causes severe corrosion. Use nitrogen blanket for long-term storage 

  • Solid sediment: May form upon standing. Maintain circulation in storage vessel 

  • Heat tracing: Recommended for transfer lines in cold environments 

11. Transport Information

Regulation Classification
UN Number 3082
Proper shipping name Environmentally hazardous substance, liquid, n.o.s. (nonylphenol ethoxylate)
ADR/RID Class 9 (Miscellaneous dangerous goods), Packing group III
IMDG Class 9, PG III
IATA Class 9, PG III
Marine pollutant Yes
Hazard label Class 9, Environmentally hazardous substance

12. Synonyms and Common Names

  • English: Nonylphenol Ethoxylate, NPE, NPEO, Nonoxynol (with number indicating EO count), Polyoxyethylene nonylphenyl ether, Ethoxylated nonylphenol

  • Trade names: Triton N series (Dow), Igepal CO series (Solvay), Tergitol NP series (Dow), Surfonic N series (Indorama Ventures), Antarox CA, Synperonic NP

  • Specific grades: Nonoxynol-4 (4 EO), Nonoxynol-9 (9 EO, average Mn 617), Nonoxynol-12 (12 EO), Nonoxynol-30 (30 EO), Nonoxynol-40 (40 EO)

13. Alternatives (Eco-friendly)

Due to regulatory restrictions, the following alternatives are increasingly replacing NPEs:

Alternative Advantages Limitations
Alcohol ethoxylates Readily biodegradable, low aquatic toxicity Higher cost, different performance profile
Alkyl polyglucosides Fully biodegradable, renewable source Higher cost, foamier
Fatty alcohol alkoxylates Good biodegradability Performance may differ
Sorbitan esters Biodegradable Lower HLB range

14. Regulatory Summary

Regulation Status
REACH (EU) Registered; restricted (Annex XVII)
TSCA (US) Listed; voluntary phase-out for household use
EINECS 500-209-1
EU Detergent Regulation Restricted – use in household detergents limited
RoHS Not applicable
WGK Germany 3 (high hazard to water)

15. Summary Table – Key Specifications at a Glance

Parameter Value
Product Name Nonylphenol Ethoxylate (NPE)
CAS Number 68412-54-4
Appearance Colorless to pale yellow liquid/paste/solid
Density (25°C) 1.053 g/mL
Flash Point >94°C
pH (1% solution) 5-8
HLB Range 8-18 (depending on EO content)
EO Range 4 to 100+ moles
Water Solubility Soluble to dispersible
Biodegradation Primary: 90-100%; Ultimate: limited
Aquatic Toxicity Toxic to aquatic organisms (H411)
GHS Signal Word Danger
Hazard Statements H302, H318, H411
UN Number 3082
Regulatory Status Restricted in EU, Canada; phased out in US household products

This TDS is prepared in compliance with ISO 11014-1 format and is intended for industrial formulators, paint and coating chemists, oilfield engineers, and procurement professionalsImportant: Due to environmental persistence and endocrine-disrupting properties of nonylphenol metabolites, this product is subject to regulatory restrictions in many jurisdictions. Alternative surfactants (alcohol ethoxylates, alkyl polyglucosides) are preferred for environmentally sensitive applications. Certificates of Analysis (CoA), Safety Data Sheets (SDS), and sample validation reports are available upon request.

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