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Formaldehyde, Methyl Aldehyde, Formol, Methanal, Methylene Oxide, Formic Aldehyde, Farmalin, Formalin, %37, 50-00-0, 8013-13-6

Formaldehyde, Methyl Aldehyde, Formol, Methanal, Methylene Oxide, Formic Aldehyde, Farmalin, Formalin, %37, 50-00-0, 8013-13-6

FORMALDEHYDE – FORMALDEHYDE

1. CHEMICAL IDENTITY AND DEFINITION

Parameter Information
Chemical Name (IUPAC) Methanal
Other Names Formic Aldehyde, Methyl Aldehyde, Formalin, Formol, Fannoform, Formalith, Farmalin
Chemical Formula CH₂O
Molecular Weight 30.03 g/mol
CAS Number 50-00-0 (pure) ; 8013-13-6 (solution)
EC Number (EINECS) 200-001-8
Appearance Colorless gas (pure) or colorless liquid (solution)
Odor Pungent, suffocating, characteristic
Physical State (20°C) Gas (pure) / Liquid (solution)
Chemical Class Aldehyde (organic compound)

2. WHAT IS FORMALDEHYDE?

Formaldehyde (CH₂O) is the simplest aldehyde, a colorless organic compound with a pungent, suffocating odor. It is one of the most widely used aldehydes in the chemical industry. It has high solubility in water and is commercially available as a 37-40% aqueous solution (formalin) stabilized with methanol . It plays a critical role in resin production, building materials, textiles, paper, medicine, and disinfection. It is highly irritating and classified as a carcinogen.

3. PHYSICAL AND CHEMICAL PROPERTIES

Property Pure (Gas) 37% Solution (Formalin)
Appearance Colorless gas Colorless liquid
Chemical Formula CH₂O CH₂O + H₂O + CH₃OH
Molecular Weight 30.03 g/mol ~30.03 g/mol
Density 0.8153 g/cm³ (-20°C) ~1.08 – 1.11 g/cm³
Melting Point -92 °C -21 °C
Boiling Point -19 °C -15 °C
Flash Point -53 °C (gas) ~64 °C (solution)
Vapor Pressure (20°C) 3,890 mmHg ~30 mmHg
Solubility in Water Fully miscible Fully miscible
pH - ~2.8 – 4.0 (acidic)
Odor Threshold 0.05 – 1.0 ppm 0.05 – 1.0 ppm

Typical Formalin Composition:

  • Formaldehyde: 37 – 40%

  • Methanol (stabilizer): 10 – 15%

  • Water: Balance

4. CHEMICAL PROPERTIES

Property Information
Chemical Formula CH₂O
CAS Number 50-00-0
EC Number 200-001-8
Molecular Weight 30.03 g/mol
Reactivity High; prone to polymerization
Polymerization Forms trioxane, paraformaldehyde
Oxidation Oxidizes to formic acid
Reduction Reduces to methanol
Aldol Reaction Undergoes aldol reactions in basic media
Stabilization Stabilized with methanol

5. CHEMICAL STRUCTURE AND REACTIONS

Chemical Structure:

    H
     \
      C = O
     /
    H

Formaldehyde is the simplest aldehyde with two hydrogen atoms attached to the carbonyl group.

Polymerization Reaction:
nCH₂O → (CH₂O)ₙ (Paraformaldehyde / Trioxane)

Oxidation Reaction:
CH₂O + O₂ → HCOOH (Formic Acid)

Reduction Reaction:
CH₂O + H₂ → CH₃OH (Methanol)

6. APPLICATIONS

6.1. Chemical Industry

Application Description
Phenol-Formaldehyde Resins Adhesives, molding compounds
Urea-Formaldehyde Resins Adhesives, coatings
Melamine-Formaldehyde Resins Laminates, coatings
Polyacetal (POM) Production Engineering plastic
Polymer and Plastics Various polymer production

6.2. Building Materials

Application Description
Particle Board Binder material
MDF (Medium Density Fiberboard) Binder material
Plywood Adhesive material
Insulation Materials Fiberglass, stone wool binder
Laminate Flooring Resin production

6.3. Textile Industry

Application Description
Crease-Resistant Finishes Wrinkle-free fabric treatments
Finishing Chemicals Textile finishing
Dye Fixation Dye fixing agent

6.4. Paper Industry

Application Description
Paper Strengthening Adds strength to paper
Coating Processes Surface coatings
Wet Strength Improves wet strength of paper

6.5. Medical and Laboratory

Application Description
Tissue Fixation Cadavers and histological samples
Sterilization Medical equipment and environments
Disinfectant Surface and instrument disinfection
Vaccine Production Inactivating agent

6.6. Agriculture and Livestock

Application Description
Disinfectant Barns, coops, animal shelters
Fish Farms Fungal and parasite prevention
Mushroom Cultivation Soil sterilization
Pesticide Pesticide formulations
Fertilizer Slow-release fertilizer production

6.7. Cosmetics and Household Products

Application Description
Preservative Detergents, softeners, cleaning products
Adhesives Household glues
Paints and Coatings Water-based paints
Cosmetic Preservative Limited use

7. FORMALDEHYDE – SECTOR APPLICATION TABLE

Sector Application Suitability / Notes
Chemical Industry Resins, plastics, polymer production High suitability. Essential raw material.
Building Materials Particle board, MDF, plywood, insulation Widespread use. Emission limits (E1/E0) must be considered.
Textile Crease-resistant finishes, finishing chemicals Usage decreasing. Formaldehyde-free alternatives preferred.
Paper Industry Strengthening, coating processes Suitable, but controlled use required for worker health.
Medical / Laboratory Formalin solution, tissue fixation, sterilization High suitability. Controlled environment required due to toxicity.
Agriculture & Livestock Disinfectant, pesticide, fish farms Suitable, but dose and application control required due to environmental risks.
Cosmetics Preservative (detergents, softeners) Limited suitability. Restricted by EU and Turkey regulations.
Household Products Adhesives, paints, coatings Suitable, but low-formaldehyde products should be preferred.
Food Previously used as preservative Not suitable. Banned as a food additive.

8. HEALTH AND SAFETY INFORMATION

Parameter Value
Oral LD50 (Rat) ~800 – 1,000 mg/kg
Inhalation LC50 (Rat, 4h) ~0.3 – 0.5 mg/L
Dermal LD50 (Rabbit) ~270 mg/kg
Skin Irritation Severe irritant
Eye Contact Severe irritation, blindness risk
Inhalation Respiratory irritation, asthma
Carcinogenicity (IARC) Group 1 (carcinogenic to humans)
Mutagenicity Positive
Reproductive Toxicity Positive (at high doses)

8.1. GHS CLASSIFICATION

Hazard Category Description
Acute Toxicity Category 3 (H301, H311, H331)
Skin Corrosion Category 1B (H314)
Eye Damage Category 1 (H318)
Carcinogenicity Category 1B (H350)
Mutagenicity Category 2 (H341)
Reproductive Toxicity Category 2 (H361)
Specific Target Organ Toxicity Category 3 (H335)

Hazard Statements:

  • H301: Toxic if swallowed

  • H311: Toxic in contact with skin

  • H314: Causes severe skin burns and eye damage

  • H317: May cause allergic skin reaction

  • H331: Toxic if inhaled

  • H335: May cause respiratory irritation

  • H341: Suspected of causing genetic defects

  • H350: May cause cancer

  • H361: Suspected of damaging fertility

8.2. CRITICAL SAFETY INFORMATION

Carcinogenicity Classification:

  • IARC: Group 1 (carcinogenic to humans) – Nasopharyngeal cancer, leukemia

  • EPA: Carcinogen

  • NTP: Carcinogen

Exposure Limits:

  • OSHA PEL (USA): 0.75 ppm (8-hour), 2 ppm (STEL)

  • ACGIH TLV (USA): 0.1 ppm (8-hour), 0.3 ppm (STEL)

  • EU Limit Value: 0.3 ppm (8-hour)

  • Turkey: TWA 0.3 ppm, STEL 0.6 ppm

8.3. FIRST AID MEASURES

Route of Exposure Action
Inhalation Remove to fresh air. If breathing difficulty, give oxygen. Get immediate medical attention.
Skin Contact Remove contaminated clothing. Wash with plenty of soap and water. Get immediate medical attention.
Eye Contact Rinse with plenty of water for at least 20 minutes. Get immediate medical attention.
Ingestion Do NOT induce vomiting. Rinse mouth. Get immediate medical attention.

9. STORAGE AND HANDLING

Parameter Information
Storage Conditions Cool, dry, well-ventilated area
Container Requirements Tightly closed, stainless steel or HDPE
Protect From Heat, sparks, flames, oxidizing agents, bases
Temperature 15-30°C (solution)
Shelf Life 6-12 months (stabilized with methanol)
Special Note 37% formalin contains 10-15% methanol to prevent polymerization.

10. TRANSPORT INFORMATION

Parameter Information
UN Number 2209 (Formalin)
Hazard Class 8 (Corrosive) + 3 (Flammable)
Packing Group III
ADR/RID 8 + 3
IMDG Code 8 + 3
IATA (Air) 8 + 3

11. PACKAGING OPTIONS

Packaging Type Quantity Material
Plastic Canister 5-25 kg HDPE
Plastic Drum 25-200 kg HDPE
IBC Container 800-1000 kg HDPE / Stainless steel
Tanker 10,000+ kg Stainless steel

12. REGULATORY STATUS

Region / Authority Status
European Union (REACH) Substance of Very High Concern (SVHC)
USA (EPA) Toxic substance, carcinogen
USA (OSHA) Formaldehyde regulation
IARC Group 1 (Carcinogen)
Turkey Hazardous substance, restricted
RoHS Prohibited

13. ALTERNATIVES

Alternative Description
Glutaraldehyde Alternative for disinfection and fixation
Glyoxal Textile and paper industry
HMF (Hydroxymethylfurfural) Bio-based resin production
Lignin As adhesive
Polyaspartic Ester Protective coatings
Other Aldehydes Specialty applications

14. OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Formaldehit, Metil Aldehit, Formik Aldehit, Formalin, Formol
English Names Formaldehyde, Formic Aldehyde, Methyl Aldehyde, Formalin, Formol
CAS Numbers 50-00-0 (pure), 8013-13-6 (solution)

15. SUMMARY AND CRITICAL WARNINGS

Product Summary

Parameter Value
Product Formaldehyde (Formalin)
CAS Number 50-00-0
Formula CH₂O
Molecular Weight 30.03 g/mol
Appearance Colorless liquid (solution)
Odor Pungent, suffocating
Primary Applications Resins, building materials, textiles, paper, medical

CRITICAL WARNINGS

1. CARCINOGEN: IARC Group 1 (carcinogenic to humans). Risk of nasopharyngeal cancer and leukemia. Minimize exposure.

**2. INHALATION: Fatal if inhaled. Prolonged exposure causes asthma and chronic respiratory diseases.

3. SKIN AND EYES: Causes severe burns, irritation, and permanent eye damage. Protective equipment is mandatory.

**4. STORAGE: 37% formalin is stabilized with methanol. Store at 15-30°C to prevent polymerization. Keep away from heat.

5. REGULATIONS: Legal limits for formaldehyde emissions exist in EU, USA, and Turkey (especially in furniture and building materials). Pay attention to E1/E0 classifications.

6. TRANSPORT: UN 2209, Class 8 (Corrosive) + 3 (Flammable). Packing Group III.

7. ALTERNATIVES: Formaldehyde-free binders and preservatives are increasingly preferred in textiles and cosmetics.

8. FOOD: Banned as a food additive. Cannot be used in food-contact applications.

9. TRAINING: All personnel working with formaldehyde must receive regular safety training.

10. PPE: Full protective equipment (gloves, goggles, faceshield, respirator) is required when handling.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The user is responsible for determining the suitability of the product for their specific application and for complying with all local, national, and international regulations. For complete safety, storage, use, handling, disposal, and regulatory compliance information, refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. This document is not a substitute for professional or medical advice.

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