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Potassium Nitrate, Saltpeter, Nitre, 7757-79-1

Potassium Nitrate, Saltpeter, Nitre, 7757-79-1

Potassium Nitrate 

1. Product Identity

Property Details
Product Name Potassium Nitrate
CAS Number 7757-79-1
EINECS Number 231-818-8
Molecular Formula KNO₃
Molecular Weight 101.10 g/mol
Merck Index 14,7648
RTECS TT3700000
HS Code 2834 21 00
UN Number UN 3264
Hazard Class 5.1 (Oxidizing substance)
Packing Group III
WGK Germany 1
TSCA Status Yes (Listed)

2. Synonyms and Other Names

Common Names

  • Saltpeter

  • Nitre

  • Nitrate of potash

Chemical Names

  • Potassium nitrate

  • Nitric acid, potassium salt

Technical and Grade-Specific Names

  • Potassium nitrate ACS grade

  • Potassium nitrate photographic grade

  • Potassium nitrate cell culture tested

  • Potassium ion chromatography standard

  • Filling solution for salt bridges and double-junction electrodes

  • Nitrate IC standard

  • Nitrate single component standard

Abbreviations

  • NO₃ (nitrate ion)

  • KNO₃

3. Physical and Chemical Properties

Property Value
Appearance White or colorless transparent orthorhombic crystals or white crystalline powder
Odor Odorless
Density 2.109 g/cm³ (solid); 1.00 g/mL at 20°C (solution)
Melting Point 334 °C (decomposes at higher temperatures)
Boiling Point 400 °C (decomposes, releasing oxygen)
Flash Point 400 °C
pH (5% solution) 5.0 – 7.5 (50 g/L, H₂O, 20°C)
Solubility in Water 320 g/L at 20°C
Solubility by Temperature 0°C: 13.9 g/100 mL; 20°C: 31.6 g/100 mL; 40°C: 61.3 g/100 mL; 60°C: 106 g/100 mL; 80°C: 167 g/100 mL; 100°C: 241 g/100 mL
Solubility in Other Solvents Soluble in liquid ammonia and glycerol; slightly soluble in ethanol; insoluble in anhydrous ethanol and ether
Vapor Pressure 49.8 mmHg at 25°C
Stability Stable. Strong oxidizer. Contact with combustible material may cause fire.
Incompatibilities Combustible materials, strong reducing agents, organic matter, sulfur, phosphorus, charcoal
Hygroscopicity Slightly hygroscopic
Storage Condition Store at room temperature, keep container tightly closed

4. Chemical Properties and Behavior

  • Oxidizing Agent: Potassium nitrate is a strong oxidizing agent. At 400°C, it decomposes releasing oxygen, which supports combustion.

  • Dissolution in Water: When dissolved in water, it lowers the temperature of the solution (endothermic dissolution). The aqueous solution is approximately neutral (pH ~7).

  • Reactivity: When contacted or mixed with organic matter, reducing agents, or flammable substances (sulfur, phosphorus, charcoal), there is a serious risk of combustion and explosion.

  • Thermal Decomposition: Decomposes at high temperatures releasing oxygen and nitrogen oxides.

5. Production Methods

Potassium nitrate can be produced through several industrial methods:

Method 1: Double Decomposition Method (Most Common)

Process Details
Raw Materials Sodium nitrate (NaNO₃) and Potassium chloride (KCl)
Reaction NaNO₃ + KCl → KNO₃ + NaCl
Process Steps 1. Sodium nitrate is dissolved in hot water with steam heating
2. Potassium chloride is added slowly for metathesis reaction
3. Solution is heated and evaporated to 45-48°Bé (120°C)
4. Sodium chloride precipitates first and is removed by vacuum filtration
5. Filtrate is diluted with 10-15% water and cooled to 25-30°C
6. Potassium nitrate crystallizes over 24 hours
7. Crystals are vacuum filtered, washed, centrifuged, and dried at 80°C

Method 2: Ion Exchange Method

Process Details
Raw Materials Potassium chloride (KCl) and Ammonium nitrate (NH₄NO₃)
Reaction NH₄NO₃ + KR → NH₄R + KNO₃
KCl + NH₄R → KR + NH₄Cl
Process Steps 1. Potassium and ammonium ions are exchanged on ion exchange resin
2. Potassium nitrate solution and ammonium chloride solution are obtained
3. Solutions are concentrated by evaporation
4. Cooled and crystallized
5. Filtered, washed, centrifuged, and air-dried

Method 3: Nitric Acid Tail Gas Absorption

  • Potassium carbonate or caustic potassium solution absorbs nitric acid tail gases

Method 4: Purification of Industrial Grade

  • Industrial potassium nitrate is dissolved in hot water

  • Potassium carbonate is added to remove impurities by boiling

  • Solution is filtered

  • Filtrate is cooled with stirring to crystallize pure potassium nitrate

  • Crystals are collected by suction filtration and dried

6. Quality Specifications and Testing

Purity Requirement

  • ≥ 99.0% KNO₃ (calculated on dry basis)

Quality Control Tests and Limits

Test Limit / Specification
pH 1.0 g in 10 mL boiling water, with bromothymol blue indicator, titration ≤ 0.5 mL
Clarity and Color Solution should be clear and colorless
Chloride (Cl) ≤ 0.002%
Sulfate (SO₄) ≤ 0.015%
Reducing Substances No blue color within 2 minutes
Loss on Drying ≤ 0.5% (105°C to constant weight)
Ammonium Salt (NH₄) ≤ 0.005%
Calcium (Ca) ≤ 0.005%
Iron (Fe) ≤ 0.001%
Sodium (Na) ≤ 0.10%
Heavy Metals ≤ 10 ppm

7. Applications and Uses

Potassium nitrate is a versatile chemical with a wide range of applications across multiple industries.

7.1. Agriculture and Fertilizers

Application Function
Fertilizer Provides both potassium (K) and nitrogen (N) as essential nutrients for crops and flowers
Compound Fertilizer Used in NPK fertilizer formulations

7.2. Food Industry

Application Function Usage Limit
Meat Products Coloring agent, color fixative, antimicrobial agent, preservative 0.5 g/kg (max); residues ≤ 0.03 g/kg
Cooked Ham and Pork Color fixative and preservative 500 mg/kg (as sodium nitrate)
Cheese Preservative 50 mg/kg (typical)
Sake (Rice Wine) Antimicrobial 0.1 g/L
Milk Cheese Preservative 0.2 g/kg of raw material

Function in Meat Products: Potassium nitrate is reduced to potassium nitrite by bacteria in meat products, providing color protection (curing) and antibacterial effects.

7.3. Pyrotechnics and Explosives

Application Function
Black Powder Raw material for gunpowder, mine powder, fuse wire, fireworks
Fireworks Produces purple sparks; oxidizing agent
Matches Oxidizing component in match heads

7.4. Glass and Ceramics Industry

Application Function
Glass Clarifier Removes bubbles and improves clarity in glass
Ceramic Glazes Used in porcelain glaze color coatings
Automotive Lamp Glass Component in glass shell manufacturing
Optical Glass Used in optical glass tube production

7.5. Pharmaceutical Industry

Application Function
Penicillin Production Used in production of penicillin potassium salt
Rifampicin Production Used in antibiotic manufacturing
Pharmaceutical Excipient Osmotic regulator
Gentamycin Solution Downstream product

7.6. Analytical Chemistry and Laboratory

Application Function
Analytical Reagent Trace analysis of manganese and sodium
Oxidizing Agent Strong oxidant for chemical reactions
Flux Used in emission spectroscopy
Potassium Salt Synthesis Raw material for other potassium compounds
Ion Chromatography Standard Standard for nitrate ion analysis
Salt Bridges Filling solution for double-junction electrodes

7.7. Industrial Applications

Application Function
Heat Treatment Salt bath for quenching in mechanical heat treatment
Catalyst Used as a catalyst in chemical processes
Mineral Processing Used in ore concentration
Cigarette Paper Used in manufacturing cigarette paper
Photography Used in photographic applications

7.8. Biological and Microbiological Applications

Application Function
Cell Culture Cell culture tested grade available
Haploid Breeding Medium Component in plant breeding media
Agricultural Microorganism Medium Used in "5406" microbial medium preparation

8. Toxicity and Safety

Parameter Details
Toxicity Classification Poisonous
Acute Toxicity (Oral, Rat) LD50: 3750 mg/kg
Acute Toxicity (Oral, Rabbit) LD50: 1.166 g anion/kg
ADI (Acceptable Daily Intake) 0-3.7 mg/kg (as NO₃⁻, not for infants under 3 months, FAO/WHO, 2001)
Risk Codes R8 - Contact with combustible material may cause fire
R22 - Harmful if swallowed
R36/38 - Irritating to eyes and skin
R36/37/38 - Irritating to eyes, respiratory system and skin
Safety Descriptions S26 - In case of eye contact, rinse immediately with plenty of water
S17 - Keep away from combustible material
S36 - Wear suitable protective clothing
S7 - Keep container tightly closed
S24/25 - Avoid contact with skin and eyes

Health Hazards

Exposure Route Effect
Inhalation Inhalation of dust or mist causes respiratory tract irritation; high concentrations may cause pulmonary edema
Ingestion Harmful if swallowed
Skin Contact Irritating to skin
Eye Contact Irritating to eyes
Chronic Exposure Drinking water containing 50-100 mg/L potassium nitrate significantly increases methemoglobin in blood; prolonged inhalation may cause nasal mucosa ulceration

Special Risk Groups

  • Infants: Children under 6 months are particularly sensitive to nitrate and should not consume foods containing potassium nitrate

9. Environmental Impact

Parameter Details
Environmental Hazard May be harmful to the environment
Groundwater Has accumulation effect in groundwater
Spill Control Prevent entry into waterways and groundwater

10. Storage and Handling

Parameter Details
Storage Conditions Store in a cool, dry, well-ventilated warehouse; keep away from fire and heat sources
Temperature Control Avoid high temperatures
Compatibility Store separately from flammable materials, combustible materials, reducing agents, organic matter, sulfur, phosphorus, and charcoal
Container Keep container tightly closed
Hygroscopicity Protect from moisture; slightly hygroscopic
Handling Load and unload carefully to prevent damage
Fire Extinguishing Use water mist; do not use dry chemical extinguishers that may react

Fire and Explosion Hazards

Hazard Description
Explosion Risk Can form explosive mixtures with organic matter, sulfur, and phosphorus
Fire Risk When heated, releases oxygen that supports combustion; flammable in contact with organic matter, reducing agents, charcoal, sulfur, phosphorus
Combustion Products Toxic nitrogen oxide (NOx) fumes

Occupational Safety

Measure Requirement
Ventilation Working environment should have good ventilation
Respiratory Protection Wear masks to prevent inhalation of dust
Skin Protection Wear work clothes and latex gloves
Eye Protection Wear safety goggles
First Aid (Eye Contact) Immediately rinse with plenty of flowing water
Occupational Standard TWA 5 mg/m³

11. Upstream and Downstream Products

Raw Materials (Upstream)

  • Potassium chloride (KCl)

  • Nitric acid (HNO₃)

  • Ammonium nitrate (NH₄NO₃)

  • Sodium nitrate (NaNO₃)

Derived Products (Downstream)

  • Potassium nitrate (purified grades)

  • Potassium periodate

  • Gentamycin solution

  • Other potassium salts

12. Regulatory Information

Agency Classification / Limit
FAO/WHO ADI 0-3.7 mg/kg (as NO₃⁻)
EEC No special provisions
GB 2760-2001 (China) Meat products: 0.50 g/kg
FDA GRAS for specific applications
UN Classification Class 5.1 (Oxidizing substance), UN3264, Packing Group III
HS Code 2834 21 00

13. Summary

Potassium Nitrate (KNO₃, CAS: 7757-79-1) is a white or colorless crystalline powder with the molecular formula KNO₃ and molecular weight of 101.10 g/mol. It is also known as saltpeter or nitre.

Key Properties:

  • Strong oxidizing agent

  • Highly soluble in water (320 g/L at 20°C)

  • Melting point: 334°C

  • Decomposes at 400°C releasing oxygen

  • Slightly hygroscopic

  • Aqueous solution is approximately neutral (pH 5.0-7.5)

Main Application Areas:

  • Agriculture: Fertilizer providing nitrogen and potassium

  • Food Industry: Preservative and color fixative in meat products, cheese, sake

  • Pyrotechnics: Black powder, fireworks, matches

  • Glass and Ceramics: Clarifier and glaze component

  • Pharmaceuticals: Penicillin production, excipient

  • Analytical Chemistry: Reagent, ion chromatography standard

  • Industrial: Heat treatment, catalyst, mineral processing

Safety Considerations:

  • Strong oxidizer - keep away from combustible materials

  • Harmful if swallowed

  • Irritating to eyes, skin, and respiratory system

  • Toxic nitrogen oxide fumes when burned

  • Special risk for infants under 6 months

  • Store separately from organic matter, reducing agents, sulfur, phosphorus

Quality: Available in various grades including ACS reagent, photographic grade, cell culture tested, and ion chromatography standard with purity ≥99.0%.

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