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Polyethylene Glycol, Polyglykol, E1521, PEG, 25322-68-3

Polyethylene Glycol, Polyglykol, E1521, PEG, 25322-68-3

POLYETHYLENE GLYCOL (PEG)

Polyethylene Glycol / Polietilen Glikol / Macrogol / Polyglykol / E1521
CAS Number: 25322-68-3
EC Number: 500-038-2

1. IDENTIFICATION INFORMATION

Property Information
Chemical Name Polyethylene Glycol
Other Names Polyethylene Glycol, Macrogol, Polyglykol, Carbowax, E1521
Chemical Formula HO–(CH₂CH₂O)ₙ–H
CAS Number 25322-68-3 (general; may vary for specific molecular weights)
EC Number (EINECS) 500-038-2
Appearance Liquid, semi-solid, or solid depending on molecular weight
Physical Form Low MW: clear viscous liquid; Medium MW: waxy gel; High MW: white granule/flake

2. PHYSICAL PROPERTIES

Property Value
Physical State (20°C) Depends on molecular weight
Appearance Low MW: clear viscous liquid; High MW: white solid (granule, flake, powder)
Odor Slight characteristic or odorless
Molecular Weight Range 200 - 10,000+ g/mol (wide range)
Density (20°C, PEG 400) ~1.128 g/cm³
Melting Point Varies with molecular weight (PEG 6000: ~60°C)
pH (1% aqueous solution) 5.0 - 7.0 (neutral)
Water Solubility Completely miscible / fully soluble
Solubility in Organic Solvents Soluble in many organic solvents (alcohols, acetone, chloroform)
Viscosity Varies with molecular weight and temperature
Hygroscopicity High (absorbs moisture)
Toxicity Low; FDA approved, biocompatible

3. CHEMICAL PROPERTIES

Property Information
Chemical Formula HO–(CH₂CH₂O)ₙ–H
Chemical Class Polyether polyol (non-ionic polymer)
Functional Groups Hydroxyl end groups (-OH)
Stability Stable under normal conditions
Thermal Stability Begins to decompose above 150°C
Hygroscopicity High (absorbs moisture from air)
Solubility Soluble in water and many organic solvents
Chemical Resistance Resistant to dilute acids, bases, and many reagents
End Group Modification End groups can be functionalized (-NH₂, -COOH, -SH, etc.)
Incompatible Materials Strong oxidizing agents, some metal ions

General Structure:

HO-CH₂-CH₂-O-[CH₂-CH₂-O]ₙ-CH₂-CH₂-OH

End Group Functionalization Example (Methoxylation - mPEG):

HO-(CH₂CH₂O)ₙ-H + CH₃OH → CH₃O-(CH₂CH₂O)ₙ-H + H₂O

4. PEG GRADES (BY MOLECULAR WEIGHT)

Grade MW Range Physical Form Melting Point Typical Applications
PEG 200-600 Low (liquid) Clear viscous liquid ~ -65°C to ~15°C Cosmetics, textile, rubber, pharmaceuticals, solvent
PEG 1000-2000 Medium (semi-solid) Waxy gel ~35-50°C Pharmaceutical carrier, food additive, ointment
PEG 3000-6000 High (solid) White granule/flake/powder ~50-65°C Tablet binder, plastic additive, emulsifier
PEG 8000+ Very high Solid (powder, flake) ~60-65°C Hydrogel, controlled release systems, ceramics

5. DETAILED PROPERTIES BY PEG TYPE

5.1. Liquid PEGs (PEG 200 - PEG 600)

Grade Molecular Weight Viscosity (20°C) Hydroxyl Value Applications
PEG 200 ~190-210 ~60 mPa·s ~560 Solvent, softener, textile
PEG 300 ~285-315 ~85 mPa·s ~374 Cosmetics, drug carrier, emulsifier
PEG 400 ~380-420 ~110-130 mPa·s ~280 Pharmaceutical, cosmetics, food
PEG 600 ~570-630 ~110-130 mPa·s ~187 Textile, plastics, rubber

5.2. Semi-Solid PEGs (PEG 1000 - PEG 2000)

Grade Molecular Weight Melting Point Hydroxyl Value Applications
PEG 1000 ~950-1050 ~35-40°C ~112 Ointment, paste bases
PEG 1500 ~1400-1600 ~45-50°C ~75 Pharmaceutical, cosmetics
PEG 2000 ~1900-2200 ~50-52°C ~56 Tablet binder, food additive

5.3. Solid PEGs (PEG 3000 - PEG 10000)

Grade Molecular Weight Melting Point Hydroxyl Value Applications
PEG 3000 ~2700-3300 ~55-58°C ~37 Tablet coating, ceramics
PEG 4000 ~3500-4500 ~55-60°C ~28 Tablet binder, plastic additive
PEG 6000 ~5500-6500 ~58-63°C ~19 Pharmaceutical, cosmetics, polymer
PEG 8000 ~7500-8500 ~60-65°C ~14 Hydrogel, controlled release
PEG 10000 ~9500-11000 ~62-65°C ~11 Specialty polymer applications

6. STRUCTURAL TYPES

PEG Type Description Structure Applications
Linear PEG Most common form; two hydroxyl end groups HO-(CH₂CH₂O)ₙ-H Carrier, solvent, binder
Branched PEG Multi-arm structure; arms extending from core (PEG)₂-NH or (PEG)₄-C Drug carrier, biomedical applications
Multi-arm PEG (4-8 arms) Star-shaped PEG; arms from central core PEG₄, PEG₆, PEG₈ Hydrogel and tissue engineering
Methoxy PEG (mPEG) One end methoxy (-OCH₃), one end hydroxyl CH₃O-(CH₂CH₂O)ₙ-H PEGylation; protein/peptide stabilization
Activated PEG Functional end groups (NH₂, COOH, SH, NHS, etc.) PEG-NH₂, PEG-COOH, PEG-SH Crosslinking, conjugation, bioconjugation

7. APPLICATIONS

7.1. Cosmetic and Personal Care Industry

Application Function
Moisturizing Creams and Lotions Humectant, emollient, viscosity modifier
Shampoos and Conditioners Thickener, softener, foam regulator
Toothpastes Binder, humectant, texture modifier
Makeup Products Carrier, emulsifier, spreading aid
Sunscreens Dispersant, film former
Deodorants Consistency regulator, humectant
Shaving Creams Lubricant, foam stabilizer

7.2. Pharmaceutical Industry

Application Function
Tablet Binder Holds powders together, ensures tablet integrity
Tablet Coating Film coating, enteric coating, release control
Injection Carrier Solubility enhancer, drug carrier
PEGylation Protein/peptide stabilization; half-life extension, immunogenicity reduction
Ointment and Cream Bases Carrier for topical formulations
Oral Solutions Solvent, taste modifier, viscosity control
Suppository Base Meltable matrix
Soft Capsules Filler, carrier

PEGylation Benefits:

  • Extends protein/peptide half-life

  • Reduces immunogenicity

  • Protects against proteolytic degradation

  • Improves solubility

7.3. Food Industry

Application Function Code
Food Additive Carrier, emulsifier, humectant E1521
Coating Agent Gloss and protection for fruits and vegetables -
Bakery Products Texture regulator, humectant -
Confectionery Plasticizer, softener -
Beverages Flavor carrier, viscosity modifier -
Dairy Products Consistency enhancer -

7.4. Textile Industry

Application Function
Softener Provides fabric softness
Humectant Imparts moisture retention to fibers
Processing Aid Lubrication, antistatic, smoothing
Dyeing Aid Dispersion, leveling
Printing Aid Consistency regulator, carrier

7.5. Plastics and Rubber Industry

Application Function
Mold Release Agent Facilitates product removal from molds
Antistatic Additive Prevents static electricity buildup
Lubricant Reduces friction during processing
Plasticizer Imparts flexibility and processability
Dispersion Aid Improves filler and pigment distribution

7.6. Biomedical Industry

Application Function
Hydrogels Tissue engineering scaffolds, wound dressings
Nanoparticle Coating Stabilization for drug delivery systems
Controlled Drug Release Systems Matrix, diffusion control
Tissue Engineering Cell culture scaffolds
Surgical Adhesives Tissue bonding
Contact Lens Solutions Moisturizing, cleaning

7.7. Other Industries

Industry Application Function
Agriculture Pesticide formulations Carrier, dispersion aid
Chemicals Reaction medium Solvent, phase transfer catalyst
Paper Paper coating Softener, lubricant
Paints Paint formulations Leveling, viscosity control
Inks Printing inks Flow regulator
Ceramics Ceramic production Binder, plasticizer
Metalworking Cooling fluids Lubricant, corrosion inhibitor

8. BASF PRODUCT LIST (PLURIOL® E SERIES)

Product Name Molecular Weight Physical Form Viscosity (20°C) pH (5%) Melting Point
Pluriol® E 200 200 Liquid ~60 ~100 -
Pluriol® E 300 300 Liquid ~85 ~100 -
Pluriol® E 400 400 Liquid ~110-130 ~100 -
Pluriol® E 600 600 Liquid/Semi-solid ~40 (50°C) ~100 ~20
Pluriol® E 1500 1500 Solid (flake) ~60 (75°C) ~100 ~45
Pluriol® E 3400 3400 Solid (flake) ~190 (75°C) ~100 ~55
Pluriol® E 4000 4000 Solid (flake/powder) ~260 (75°C) ~100 ~55
Pluriol® E 6000 6000 Solid (flake) ~600 (75°C) ~100 ~60
Pluriol® E 8000 8000 Solid (flake) ~800 (99°C) ~100 ~64
Pluriol® E 10000 10000 Solid ~1300 (99°C) ~100 ~65

9. QUALITY SPECIFICATIONS

Parameter PEG 300 PEG 400 PEG 4000 PEG 6000 Test Method
Average Molecular Weight 285-315 380-420 3500-4500 5500-6500 OH value
Appearance Clear liquid Clear liquid White flake White flake Visual
Color (APHA) ≤50 ≤50 ≤50 ≤50 ASTM D1209
pH (5% solution) 5.0-7.0 5.0-7.0 5.0-7.0 5.0-7.0 ASTM E70
Water Content ≤0.5% ≤0.5% ≤0.5% ≤0.5% Karl Fischer
Ash Content ≤0.1% ≤0.1% ≤0.1% ≤0.1% Gravimetric
Hydroxyl Value 340-400 250-310 25-35 16-22 Titration
Heavy Metals (as Pb) ≤10 ppm ≤10 ppm ≤10 ppm ≤10 ppm ICP
Formaldehyde ≤30 ppm ≤30 ppm ≤30 ppm ≤30 ppm Colorimetric
Ethylene Oxide ≤1 ppm ≤1 ppm ≤1 ppm ≤1 ppm GC
1,4-Dioxane ≤10 ppm ≤10 ppm ≤10 ppm ≤10 ppm GC

10. SAFETY AND HEALTH INFORMATION (GHS CLASSIFICATION)

Hazard Class Category
Most PEG grades are not classified as hazardous -

Note: PEG is generally recognized as safe (GRAS) by FDA and has low toxicity. Higher molecular weight PEGs are less toxic than lower molecular weight PEGs.

11. HAZARD STATEMENTS (H-CODES)

Code Statement
Most PEG grades are not classified as hazardous under GHS -

12. SAFETY STATEMENTS (P-CODES)

Code Statement
P264 Wash hands thoroughly after handling
P280 Wear protective gloves and eye protection (when handling solid PEG dust)
P302+P352 IF ON SKIN: Wash with plenty of water
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes

13. TOXICOLOGICAL INFORMATION

Parameter PEG 400 PEG 4000 PEG 6000
Oral LD50 (rat) >30,000 mg/kg >50,000 mg/kg >50,000 mg/kg
Dermal LD50 (rabbit) >20,000 mg/kg >20,000 mg/kg >20,000 mg/kg
Eye Irritation Mild irritant Mild irritant Mild irritant
Skin Irritation Mild irritant Mild irritant Mild irritant
Mutagenicity Negative Negative Negative
Carcinogenicity Not classified Not classified Not classified

Health Effects:

Exposure Effect
Acute (Inhalation) Low toxicity; dust from solid PEG may cause mechanical irritation
Acute (Skin Contact) Mild irritation with prolonged contact; generally non-irritating
Acute (Eye Contact) Mild irritation; rinse thoroughly
Acute (Ingestion) Very low toxicity; may cause diarrhea in large amounts
Chronic No known chronic effects

FDA Status:

Status Information
GRAS Generally Recognized as Safe (21 CFR 172.820, 21 CFR 178.3750)
Food Additive Approved (E1521)
Pharmaceutical Excipient USP/NF, Ph. Eur., JP compliant

14. FIRST AID MEASURES

Exposure Route Action
Inhalation Remove to fresh air. Give oxygen if breathing difficulty. Seek medical attention if symptoms persist.
Skin Contact Wash with soap and plenty of water. Remove contaminated clothing.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Remove contact lenses. Seek medical attention if irritation persists.
Ingestion Rinse mouth. Drink plenty of water. Seek medical attention if large amount ingested (may cause diarrhea).

15. FIRE FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible but not readily ignitable
Flash Point >200°C (for most grades)
Extinguishing Media Water spray, CO₂, dry chemical powder, foam
Special Hazards Thermal decomposition produces carbon oxides (CO, CO₂)
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

16. ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Low toxicity to aquatic organisms
Biodegradability Readily biodegradable
Bioaccumulation Low potential (high water solubility)
Waste Disposal Dispose according to local regulations. Incineration recommended.

17. STORAGE AND HANDLING

Parameter Information
Storage Conditions Cool (15-25°C), dry, well-ventilated area
Container Requirements Tightly closed containers (HDPE, steel, lined drums)
Protect from Moisture (hygroscopic), heat, strong oxidizers
Shelf Life 24-36 months (unopened, proper storage)
Hygroscopicity High (absorbs moisture from air)
Storage Note Keep containers tightly sealed to prevent moisture absorption
Packaging Options 25 kg bag, 25 kg drum, 200 kg drum, 1000 kg IBC, bulk container

Handling Notes:

  • Solid PEG may become slippery on floors; clean spills immediately

  • Avoid dust formation when handling solid PEG (use local exhaust ventilation)

  • Wash hands after handling

  • Keep containers sealed to prevent moisture absorption

  • Store away from strong oxidizers

18. OTHER NAMES AND SYNONYMS

Name
Polyethylene Glycol
Poly(ethylene glycol)
Macrogol (INCI name, pharmaceutical)
Carbowax (Trademark - Dow, Union Carbide)
Polyglykol
Polietilen Glikol (Turkish)
PEG
E1521 (Food additive code)
PEGylated / PEGylation (PEG-modified molecules)

Database Identifiers:

Database Identifier
CAS 25322-68-3
EC 500-038-2
MDL MFCD00081839
PubChem CID 174
ChEBI CHEBI:46793

19. PEG SELECTION GUIDE

Appropriate PEG Selection:

Application Recommended PEG Explanation
Solvent / Carrier PEG 200-400 Low viscosity, good solubility
Cosmetic Humectant PEG 300-600 Good moisture retention, skin feel
Ointment Base PEG 400 + 4000 blend Adjustable consistency
Tablet Binder PEG 4000-6000 High molecular weight, good binding
Tablet Coating PEG 4000-8000 Film formation
PEGylation PEG 2000-40000 Application dependent
Hydrogel PEG 4000-10000 (multi-arm) Crosslinkable structure

PEG Blends:

Blend Use
PEG 400 + PEG 4000 Adjustable consistency ointment bases
PEG 300 + PEG 600 Adjustable viscosity liquids
PEG 1000 + PEG 4000 Semi-solid preparations

20. SUMMARY AND IMPORTANT WARNINGS

SUMMARY:

Polyethylene glycol (PEG, HO-(CH₂CH₂O)ₙ-H, CAS 25322-68-3) is a family of non-ionic, hydrophilic polymers produced by polymerization of ethylene oxide. PEGs are available in a wide range of molecular weights from 200 g/mol to over 10,000 g/mol. Molecular weight determines physical form: liquids (PEG 200-600), semi-solids (PEG 1000-2000), and solids (PEG 3000+). All PEG grades are highly soluble in water and many organic solvents, have neutral pH (5.0-7.0 in 1% solution), and are non-toxic, biocompatible, and FDA-approved. Major applications include cosmetics (humectant, carrier, viscosity modifier), pharmaceuticals (tablet binder, injection carrier, PEGylation), food industry (emulsifier, carrier, coating agent - E1521), textiles (softener, processing aid), plastics/rubber (mold release, antistatic additive), and biomedical applications (hydrogels, drug delivery, nanoparticle coating). PEGylation (attaching PEG to proteins/peptides) extends drug half-life, reduces immunogenicity, and improves solubility.

Key Properties:

Property Value
Appearance Liquid to white solid (MW dependent)
Chemical Formula HO-(CH₂CH₂O)ₙ-H
pH (1% solution) 5.0 - 7.0
Water Solubility Completely miscible
Hygroscopicity High
Toxicity Very low (FDA GRAS)
Biocompatibility Excellent
Primary Use Cosmetics, pharmaceuticals, food additive

Main Application Areas:

Industry Applications
Cosmetics Humectant, carrier, viscosity modifier, emollient
Pharmaceuticals Tablet binder, injection carrier, PEGylation, ointment base
Food Industry Emulsifier, carrier, coating agent (E1521)
Textile Softener, humectant, processing aid
Plastics/Rubber Mold release, antistatic additive, lubricant
Biomedical Hydrogels, drug delivery, nanoparticle coating
Agriculture Pesticide formulations, carrier
Industrial Solvent, phase transfer catalyst, lubricant

PEG Grades Overview:

Grade Physical Form Primary Applications
PEG 200-600 Liquid Cosmetics, solvents, textile, rubber
PEG 1000-2000 Semi-solid Pharmaceutical carriers, ointments, food additives
PEG 3000-6000 Solid (flake/granule) Tablet binders, plastic additives, emulsifiers
PEG 8000-10000 Solid (powder/flake) Hydrogels, controlled release, ceramics

Key Safety Points:

  • LOW TOXICITY: Oral LD50 >30,000 mg/kg; FDA GRAS status

  • NON-IRRITATING: Generally non-irritating to skin and eyes (mild mechanical irritation from dust)

  • BIOCOMPATIBLE: Excellent biocompatibility for medical applications

  • HYGROSCOPIC: Absorbs moisture from air; keep containers sealed

  • COMBUSTIBLE: Flash point >200°C; not readily ignitable

  • SLIPPERY: Solid PEG on floors creates slipping hazard

  • USE PPE: Dust mask for solid PEG, safety goggles, gloves

  • STORAGE: Cool, dry, well-ventilated area; protect from moisture

IMPORTANT WARNINGS:

Molecular Weight Selection: The properties of PEG are highly dependent on molecular weight. Lower molecular weight PEGs (200-600) are viscous liquids used as solvents, humectants, and carriers. Medium molecular weight PEGs (1000-2000) are semi-solid (balm-like) used in ointments and pastes. Higher molecular weight PEGs (3000-10,000) are white solids (flakes, granules, powders) used as tablet binders, plastic additives, and in controlled release systems. Always select the appropriate PEG grade for your specific application.

PEGylation: PEGylation is the covalent attachment of PEG chains to proteins, peptides, or drug molecules. This modification provides several benefits: increased hydrodynamic volume (extended circulation half-life), reduced immunogenicity (masking from immune system), protection from proteolytic degradation, and improved solubility. PEGylation is widely used in the development of biopharmaceuticals, including blockbuster drugs such as PEG-Interferon, PEG-G-CSF (Neulasta), and PEG-anti-VEGF.

Hygroscopicity: All PEG grades are hygroscopic (absorb moisture from air). Liquid PEGs can absorb water, reducing viscosity and potentially affecting product performance. Solid PEGs can become sticky or cake when exposed to high humidity. Keep containers tightly sealed when not in use. Store in a dry environment. For moisture-sensitive applications, consider using fresh material or drying before use.

Slippery Floors: Solid PEG (especially flakes or granules) spilled on floors creates a significant slipping hazard due to its lubricating properties. Clean spills immediately. Do not use water to clean spills (becomes more slippery). Use dry absorbent materials (sand, sawdust, vermiculite) to absorb and remove spilled material, then clean with detergent and water.

FDA Status: PEG is approved for use in many food, pharmaceutical, and cosmetic applications. Food additive: E1521 (EU) and GRAS (21 CFR 172.820). Pharmaceutical excipient: USP/NF, Ph. Eur., JP compliant. The specific PEG grade must meet appropriate specifications for each application (e.g., low ethylene oxide and 1,4-dioxane residues for pharmaceutical use).

Thermal Stability: PEG is stable up to approximately 150°C. Above this temperature, thermal degradation may occur, producing volatile compounds including formaldehyde, acetaldehyde, and carbon oxides. Avoid prolonged heating at high temperatures, especially in the presence of air (oxidation). For high-temperature applications, consider using stabilized grades or operating under inert atmosphere.

Incompatibilities: PEG is incompatible with strong oxidizing agents (nitric acid, peroxides, permanganates) which can cause oxidation and degradation. Some metal ions (Fe³⁺, Cu²⁺) can catalyze auto-oxidation of PEG at elevated temperatures. Phenolic antioxidants (BHT, BHA) are often added to commercial PEG to improve oxidative stability.

Pharmaceutical Applications (USP/NF Requirements): For pharmaceutical use, PEG must meet USP/NF specifications including limits for:

  • Ethylene oxide: ≤1 ppm

  • 1,4-Dioxane: ≤10 ppm

  • Formaldehyde: ≤30 ppm

  • Heavy metals: ≤10 ppm

  • Conductivity and pH limits

Cosmetic Applications: PEGs are widely used in cosmetics as humectants (moisture retention), emollients (skin softening), carriers (active ingredient delivery), viscosity modifiers, and solubilizers. Common cosmetic products containing PEG include creams, lotions, shampoos, conditioners, toothpaste, makeup, and deodorants.

Biomedical Applications: PEG-based hydrogels are used for tissue engineering scaffolds, wound dressings, and drug delivery matrices. The biocompatibility and tunable properties (crosslinking density, degradation rate) make PEG an ideal material for these applications. Multi-arm PEGs (4-arm, 8-arm) are often used to form hydrogels with controlled properties.

Important Disclaimer: This Technical Data Sheet (TDS) is for informational purposes only. For complete safety, handling, storage, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS) provided by the manufacturer/supplier. Select the appropriate PEG grade based on molecular weight requirements for your specific application. Store in a dry environment and keep containers tightly sealed due to hygroscopic nature. Clean spills immediately due to slipping hazard.

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