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Aluminum-Boron Master Alloy, AlB, 7429-90-5, 7440-42-8

Aluminum-Boron Master Alloy, AlB, 7429-90-5, 7440-42-8

ALUMINUM-BORON (AlB) MASTER ALLOY 

Product Name: AlB (Aluminum-Boron Master Alloy)
Alloy System: Al-B binary alloy system
Primary Use: Impurity removal agent, grain refiner, and mechanical property improvement additive in aluminum alloys

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Product Name Aluminum-Boron Master Alloy (AlB)
Alloy System Al-B binary alloy
Alloy Type Master alloy, grain refiner, impurity removal additive alloy
Main Components Aluminum (Al), Boron (B)
Form Rod, ingot, or granule
Color Silver-gray
CAS Numbers Aluminum (Al): 7429-90-5, Boron (B): 7440-42-8
Primary Application Grain refinement, impurity removal, casting quality improvement

PRODUCT DESCRIPTION AND EXPLANATION:

Aluminum-Boron (AlB) master alloy is a pre-alloy (master alloy) containing controlled amounts of boron within an aluminum matrix. Master alloys are concentrated alloys used to add specific elements to aluminum alloys in a controlled and homogeneous manner.

AlB master alloy is used to add the element boron to aluminum-based alloys. Boron is an important element used in aluminum alloys as a grain refiner, impurity remover, and mechanical property improver. Boron reacts with transition metals (especially titanium, vanadium, chromium, molybdenum) dissolved in the aluminum melt to form stable borides (TiB₂, VB₂, CrB₂, MoB₂), preventing these elements from reducing the alloy's electrical conductivity.

AlB master alloy is particularly critical in the production of EC (Electrical Conductor) grade aluminum. Boron addition is used to improve the electrical conductivity of aluminum and refine the grain structure. It also improves casting quality, reduces hot tearing tendency, and improves mechanical properties.

This master alloy is supplied in rod, ingot, or granule form and can be produced with boron contents ranging from 0.5% to 5% according to customer requirements. AlB master alloy provides a reliable and homogeneous source for adding boron to the final alloy in aluminum foundries and alloy manufacturing facilities.

SECTION 2: CHEMICAL COMPOSITION

Element CAS No Content (wt%) Explanation
Aluminum (Al) 7429-90-5 Balance (~95.0 – 99.5) Matrix main element
Boron (B) 7440-42-8 0.5 – 5.0 Active additive element; grain refiner, impurity remover
Other Impurities - ≤ 0.3 Iron, silicon, titanium, etc.

CHEMICAL COMPOSITION EXPLANATION:

The chemical composition of AlB master alloy is designed to contain controlled amounts of boron ranging from 0.5% to 5% within an aluminum matrix. The boron content can be customized according to customer requirements and final application needs. As boron percentage increases, the alloy's grain refinement and impurity removal effectiveness increase. Impurity levels are strictly controlled to ensure alloy quality. CAS numbers for Aluminum (7429-90-5) and Boron (7440-42-8) are provided for chemical identification and regulatory compliance.

SECTION 3: PHYSICAL PROPERTIES

Property Value / Range Unit Explanation
Form Rod, ingot, or granule - According to customer request
Color Silver-gray - Characteristic metallic appearance
Density ~2.7 g/cm³ Based on aluminum matrix
Melting Point 600 – 650 °C Depends on Al-B alloy composition
Melting Point (B) ~2076 °C Pure boron reference
Electrical Conductivity High %IACS Boron improves conductivity
Thermal Conductivity High W/m·K  

PHYSICAL PROPERTIES EXPLANATION:

AlB master alloy is supplied in rod, ingot, or granule form. It has a silver-gray color with a characteristic metallic appearance. Density is approximately 2.7 g/cm³ based on the aluminum matrix. The melting point ranges from 600-650°C depending on the exact alloy composition.

AlB master alloy is used to improve the electrical conductivity of aluminum. Boron precipitates dissolved transition metals (Ti, V, Cr, Mo) in the aluminum melt as borides, eliminating the negative effects of these elements on conductivity. Therefore, AlB master alloy is widely used in the production of EC (Electrical Conductor) grade aluminum.

SECTION 4: FUNCTIONAL PROPERTIES

Property Evaluation Explanation
Grain Refinement High Significantly refines grain structure of aluminum alloys
Impurity Removal High Precipitates transition metals (Ti, V, Cr, Mo) as borides
Electrical Conductivity Improved Boron binds conductivity-reducing impurities, improving conductivity
Casting Quality Improved Reduces hot tearing tendency, improves surface quality
Mechanical Properties Improved Fine grain structure increases strength and ductility
Homogeneous Distribution Good Master alloy ensures homogeneous addition
Alloy Control Precise Boron content can be precisely controlled

FUNCTIONAL PROPERTIES EXPLANATION:

The most important functional property of AlB master alloy is grain refinement in aluminum alloys. Boron forms AlB₂ and AlB₁₂ intermetallic phases in the aluminum melt, providing heterogeneous nucleation sites that significantly refine the grain structure. Fine-grained structure improves mechanical properties, reduces hot tearing tendency, and enhances casting surface quality.

AlB master alloy also functions as an impurity remover. Boron reacts with transition metals (titanium, vanadium, chromium, molybdenum) dissolved in the aluminum melt to form stable borides (TiB₂, VB₂, CrB₂, MoB₂). These borides precipitate from the melt and can be removed by filtration. This process significantly improves the electrical conductivity of aluminum, as these transition metals are the primary impurities that reduce aluminum's conductivity.

AlB master alloy provides precise alloy control; boron content can be precisely adjusted to optimize the final alloy's grain structure, conductivity, and mechanical properties.

SECTION 5: TYPICAL APPLICATIONS

Application Description
Grain Refinement Used to achieve fine-grained structure in aluminum castings
EC Grade Aluminum Used in production of high electrical conductivity aluminum (EC grade)
Impurity Removal Binds transition metals (Ti, V, Cr, Mo) to improve conductivity
Casting Quality Improvement Reduces hot tearing tendency, improves surface quality
Automotive Industry Lightweight and durable cast parts
Aerospace Industry High-quality casting components
Construction Industry Structural profiles requiring conductivity and strength
Electrical Industry Conductors, power transmission lines, transformer components
Electronics Industry Heat sinks, electronic enclosures

APPLICATION AREAS EXPLANATION:

Grain Refinement: AlB master alloy is used to achieve fine-grained structure in aluminum castings. Fine grain structure improves mechanical properties, reduces hot tearing tendency, and improves casting surface quality.

EC Grade Aluminum: AlB master alloy is critical in the production of EC (Electrical Conductor) grade aluminum. Boron improves the electrical conductivity of aluminum by binding conductivity-reducing impurities (Ti, V, Cr, Mo).

Impurity Removal: Boron precipitates transition metals in the aluminum melt as borides. This process improves the purity and conductivity of aluminum.

SECTION 6: STORAGE AND TRANSPORT

Parameter Information
Storage Conditions Store in dry and cool environment
Storage Temperature Ambient (room temperature)
Protection Protect from moisture; keep away from direct sunlight
Oxidation Protection Protection against oxidation recommended due to boron content
Shelf Life Unlimited (under proper storage)
Packaging Rods/ingots: Wooden pallets or metal crates; Granules: Closed containers
Transport According to standard industrial transport rules; protect from moisture

STORAGE AND TRANSPORT EXPLANATION:

AlB master alloy should be stored in a dry and cool environment, protected from moisture and direct sunlight. Due to boron content, appropriate protection measures should be taken to prevent surface oxidation during long-term storage. Under proper storage conditions, shelf life is unlimited. Packaging varies depending on product form: rod and ingot forms are shipped on wooden pallets or in metal crates, while granule form is shipped in closed containers (drums or bags). During transport, care should be taken to prevent the product from contacting moisture and to protect it from mechanical damage.

SECTION 7: SAFETY INFORMATION

Parameter Information
GHS Classification Not hazardous under normal use
Health Risks Dust form may cause respiratory tract irritation
Melting Risks Ensure adequate ventilation during melting operations
PPE Requirements Gloves, safety goggles, dust mask
Dust Explosion Risk Aluminum dust can be explosive
Storage Dry and cool environment

SAFETY PRECAUTIONS:

  • Inhalation: Avoid inhalation of dust. Ensure adequate ventilation during melting operations.

  • Skin Contact: Not hazardous under normal use; however, dust form may cause skin irritation.

  • Eye Contact: In case of dust contact, rinse with plenty of water.

  • Melting: Adequate ventilation should be provided during melting operations. Use local exhaust ventilation or fume hood.

  • PPE Recommendations: Wear protective gloves (heat-resistant), safety goggles (for dust and splashes), and dust mask or respiratory protection if necessary.

  • Dust Explosion: Aluminum dust can be explosive; avoid dust formation during processing.

SECTION 8: MECHANICAL PROPERTIES (EFFECT IN FINAL ALLOY)

The typical mechanical properties of Al-B alloys obtained by adding AlB master alloy to the final alloy are given below. These values vary depending on boron content, other alloy components, and processing conditions.

Property Value Range Explanation
Tensile Strength 100 – 250 MPa Depends on boron content and alloy composition
Yield Strength 50 – 150 MPa  
Elongation (%) 5 – 25 Good ductility due to fine grain structure
Hardness (HB) 30 – 60  
Electrical Conductivity 60 – 63 % IACS EC grade aluminum level
Grain Size Fine Significantly refined

MECHANICAL PROPERTIES EXPLANATION:

When AlB master alloy is added to the final alloy, grain refinement improves mechanical properties. Fine-grained structure provides higher strength through the Hall-Petch relationship and offers a good balance between ductility and strength.

The most important contribution of AlB master alloy is on electrical conductivity. Boron binds conductivity-reducing transition metals (Ti, V, Cr, Mo), improving the electrical conductivity of aluminum to 60-63% IACS levels. This is the standard value for EC grade aluminum. Mechanical properties vary depending on the exact alloy composition and processing conditions.

SECTION 9: SUMMARY AND CRITICAL NOTES

SUMMARY:

Aluminum-Boron (AlB) master alloy is a pre-alloy containing controlled amounts of boron (0.5-5.0%) within an aluminum matrix. It is supplied in rod, ingot, or granule form. Density is approximately 2.7 g/cm³, and melting point ranges from 600-650°C.

AlB master alloy is used to add boron to aluminum alloys. Boron is used for grain refinement, impurity removal, and improving electrical conductivity in aluminum alloys. It is particularly critical in the production of EC grade aluminum. Boron binds conductivity-reducing transition metals (Ti, V, Cr, Mo), improving the electrical conductivity of aluminum.

Store in dry and cool environment, protected from moisture and direct sunlight. Not hazardous under normal use; however, avoid inhalation of dust and ensure adequate ventilation during melting operations. Personal protective equipment (gloves, safety goggles, dust mask) is recommended.

Basic Properties:

Property Value
Product Name Aluminum-Boron Master Alloy (AlB)
Alloy Type Master alloy, grain refiner, impurity remover
Form Rod, ingot, granule
Color Silver-gray
Density ~2.7 g/cm³
Melting Point 600 – 650°C
B Content 0.5 – 5.0% (customizable)
CAS Numbers Al: 7429-90-5, B: 7440-42-8

Main Application Areas:

Industry Applications
Electrical EC grade aluminum, power transmission lines, transformer components
Automotive Lightweight and durable cast parts
Aerospace High-quality casting components
Foundry Grain refinement, casting quality improvement
Construction Structural profiles requiring conductivity and strength

Key Safety Points:

  • NOT HAZARDOUS: Not hazardous under normal use

  • DUST RISK: Avoid inhalation of dust

  • MELTING: Ensure adequate ventilation during melting operations

  • PPE: Gloves, safety goggles, dust mask should be used

  • STORAGE: Store in dry, cool environment away from direct sunlight

CRITICAL NOTES:

  1. Grain Refinement: AlB master alloy significantly refines the grain structure of aluminum alloys. AlB₂ and AlB₁₂ intermetallic phases provide heterogeneous nucleation sites, creating a fine-grained structure. Fine grain structure improves mechanical properties, reduces hot tearing tendency, and enhances casting surface quality.

  2. Impurity Removal and Conductivity Improvement: AlB master alloy precipitates conductivity-reducing transition metals (Ti, V, Cr, Mo) as borides (TiB₂, VB₂, CrB₂, MoB₂). This process improves the electrical conductivity of aluminum to 60-63% IACS levels. Therefore, AlB master alloy is an indispensable additive in EC (Electrical Conductor) grade aluminum production.

  3. Adjustable Boron Content: AlB master alloy can be produced with boron contents ranging from 0.5% to 5% according to customer requirements. As boron percentage increases, grain refinement and impurity removal effectiveness increase. Optimum boron content should be determined according to application requirements (especially conductivity and grain refinement needs).

  4. EC Grade Aluminum: AlB master alloy is critical in the production of EC (Electrical Conductor) grade aluminum. Boron addition improves the electrical conductivity of aluminum, making it ideal for power transmission lines, transformer components, and electrical equipment.

  5. Casting Quality: AlB master alloy improves casting quality by reducing hot tearing tendency and enhancing surface quality. Fine-grained structure improves mechanical properties and dimensional stability of castings.

  6. Aluminum Dust Safety: Aluminum dust generated during processing of AlB alloy can be explosive. Avoid dust formation during processing and take appropriate dust control measures.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The information provided is believed to be accurate. However, the user is solely responsible for determining the product's suitability for their specific applications and for complying with all applicable local, national, and international regulations and safety requirements. For complete safety, storage, handling, transport, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are obligated to test the product in their own processes and applications. All occupational health and safety rules must be observed when working with AlB master alloy.

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