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Aluminum-Magnesium Master Alloy, AlMg, 7429-90-5, 7439-95-4

Aluminum-Magnesium Master Alloy, AlMg, 7429-90-5, 7439-95-4

ALUMINUM-MAGNESIUM (AlMg) MASTER ALLOY TECHNICAL DATA SHEET (TDS)

Product Name: AlMg (Aluminum-Magnesium Master Alloy)
Alloy System: Al-Mg binary alloy system
Primary Use: Strength-enhancing additive for aluminum alloys, corrosion resistance improvement, lightweight advantage

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Product Name Aluminum-Magnesium Master Alloy (AlMg)
Alloy System Al-Mg binary alloy
Alloy Type Master alloy, strength-enhancing additive alloy
Main Components Aluminum (Al), Magnesium (Mg)
Form Rod, ingot, or granule
Color Silver-gray
CAS Numbers Aluminum (Al): 7429-90-5, Magnesium (Mg): 7439-95-4
Primary Application Lightweight and strength combination, corrosion resistance improvement, alloy control

PRODUCT DESCRIPTION AND EXPLANATION:

Aluminum-Magnesium (AlMg) master alloy is a pre-alloy (master alloy) containing controlled amounts of magnesium within an aluminum matrix. Master alloys are concentrated alloys used to add specific elements to aluminum alloys in a controlled and homogeneous manner.

AlMg master alloy is used to add the element magnesium to aluminum-based alloys. Magnesium is one of the most important alloying elements in aluminum alloys and is added to enhance both mechanical strength and corrosion resistance. The Al-Mg alloy system forms the basis of the 5xxx series (Al-Mg) and 6xxx series (Al-Mg-Si) aluminum alloys. These alloys are widely used in aerospace, automotive, marine, and construction industries for applications requiring a combination of lightweight and strength.

This master alloy is supplied in rod, ingot, or granule form and can be produced with magnesium contents ranging from 1% to 30% according to customer requirements. AlMg master alloy provides a reliable and homogeneous source for adding magnesium to the final alloy and controlling alloy composition in aluminum foundries and alloy manufacturing facilities.

SECTION 2: CHEMICAL COMPOSITION

Element CAS No Content (wt%) Explanation
Aluminum (Al) 7429-90-5 Balance (~70.0 – 99.0) Matrix main element
Magnesium (Mg) 7439-95-4 1.0 – 30.0 Active additive element; strength enhancer, corrosion resistance, lightweight
Other Impurities - ≤ 0.3 Iron, silicon, manganese, etc.

CHEMICAL COMPOSITION EXPLANATION:

The chemical composition of AlMg master alloy is designed to contain controlled amounts of magnesium ranging from 1% to 30% within an aluminum matrix. The magnesium content can be customized according to customer requirements and final application needs. As magnesium percentage increases, the alloy's mechanical strength and corrosion resistance improve, but some changes in workability may be observed. Impurity levels are strictly controlled to ensure alloy quality. CAS numbers for Aluminum (7429-90-5) and Magnesium (7439-95-4) are provided for chemical identification and regulatory compliance.

SECTION 3: PHYSICAL PROPERTIES

Property Value / Range Unit Explanation
Form Rod, ingot, or granule - According to customer request
Color Silver-gray - Characteristic metallic appearance
Density 2.6 – 2.7 g/cm³ Depends on magnesium content
Melting Point 600 – 650 °C Depends on Al-Mg alloy composition
Melting Point (Mg) ~650 °C Pure magnesium reference
Electrical Conductivity Low-Medium %IACS Magnesium reduces conductivity
Thermal Conductivity Medium W/m·K  

PHYSICAL PROPERTIES EXPLANATION:

AlMg master alloy is supplied in rod, ingot, or granule form. It has a silver-gray color with a characteristic metallic appearance. Density varies depending on magnesium content; while pure aluminum has a density of ~2.70 g/cm³, pure magnesium has a density of ~1.74 g/cm³. Since magnesium is lighter than aluminum, increasing magnesium content slightly decreases the alloy's density to the 2.6-2.7 g/cm³ range. This makes AlMg alloys ideal for lightweight applications.

The melting point ranges from 600-650°C depending on the exact alloy composition. Magnesium addition slightly lowers the melting point of aluminum (~660°C). Electrical conductivity decreases with magnesium addition. Thermal conductivity is at a medium level.

SECTION 4: FUNCTIONAL PROPERTIES

Property Evaluation Explanation
Strength Increase High Magnesium increases mechanical strength of aluminum alloys
Lightweight Excellent Reduces alloy density, providing weight savings
Corrosion Resistance High Excellent corrosion resistance, especially in marine applications
Weldability Excellent 5xxx series alloys show excellent weldability
Workability Good Suitable for machining and forming
Castability Good Good fluidity in molten state
Homogeneous Distribution Good Master alloy ensures homogeneous addition
Alloy Control Precise Magnesium content can be precisely controlled

FUNCTIONAL PROPERTIES EXPLANATION:

The most important functional property of AlMg master alloy is its ability to provide a combination of lightweight and strength to aluminum alloys. Magnesium has high solubility in aluminum solid solution and imparts strength to the alloy through solid solution strengthening. 5xxx series (Al-Mg) alloys offer good mechanical properties without requiring heat treatment and exhibit excellent weldability.

Magnesium significantly improves the corrosion resistance of aluminum alloys. 5xxx series alloys show excellent corrosion resistance, especially against seawater; therefore, they are widely used in shipbuilding and marine applications. Magnesium also reduces alloy density, providing a lightweight advantage.

AlMg master alloy provides precise alloy control; magnesium content can be precisely adjusted to optimize the final alloy's mechanical properties, corrosion resistance, and weight.

SECTION 5: TYPICAL APPLICATIONS

Application Description
Lightweight and Strength Combination Aerospace structural parts, automotive bodies, lightweight structural components
Corrosion Resistance Development Marine applications, shipbuilding, coastal structures, chemical tankers
5xxx Series Alloys Al-Mg (5052, 5083, 5754) high corrosion resistance alloys
6xxx Series Alloys Al-Mg-Si (6061, 6063, 6082) heat-treatable structural alloys
Welded Structures High weldability alloys, pipelines, pressure vessels
Automotive Industry Body panels, chassis components, lightweight structural parts
Aerospace Industry Aircraft fuselages, interior structural elements
Construction Industry Facade panels, roofing, structural profiles
Packaging Industry Beverage cans, aluminum foil

APPLICATION AREAS EXPLANATION:

Lightweight and Strength Combination: AlMg master alloy is used in aerospace structural parts, automotive bodies, and lightweight structural components. Magnesium reduces alloy density while increasing strength.

Corrosion Resistance Development: AlMg alloys offer excellent corrosion resistance for marine applications, shipbuilding, coastal structures, and chemical tankers. 5xxx series alloys are particularly resistant to seawater.

5xxx and 6xxx Series Alloys: AlMg master alloy is the fundamental component of 5xxx (Al-Mg) and 6xxx (Al-Mg-Si) series alloys. 5xxx series offers good mechanical properties without heat treatment, while 6xxx series are heat-treatable structural alloys.

Welded Structures: 5xxx series alloys exhibit excellent weldability; therefore, they are widely used in welded structures, pipelines, and pressure vessels.

SECTION 6: STORAGE AND TRANSPORT

Parameter Information
Storage Conditions Store in dry and cool environment
Storage Temperature Ambient (room temperature)
Protection Protect from moisture; keep away from direct sunlight
Oxidation Protection Protection against oxidation recommended due to magnesium content
Shelf Life Unlimited (under proper storage)
Packaging Rods/ingots: Wooden pallets or metal crates; Granules: Closed containers
Transport According to standard industrial transport rules; protect from moisture

STORAGE AND TRANSPORT EXPLANATION:

AlMg master alloy should be stored in a dry and cool environment, protected from moisture and direct sunlight. Due to magnesium content, appropriate protection measures should be taken to prevent surface oxidation during long-term storage. Under proper storage conditions, shelf life is unlimited. Packaging varies depending on product form: rod and ingot forms are shipped on wooden pallets or in metal crates, while granule form is shipped in closed containers (drums or bags). During transport, care should be taken to prevent the product from contacting moisture and to protect it from mechanical damage.

SECTION 7: SAFETY INFORMATION

Parameter Information
GHS Classification Not hazardous under normal use
Health Risks Dust form may cause respiratory tract irritation
Melting Risks Magnesium vapors may form during melting; adequate ventilation required
Fire Risk Magnesium can be flammable at high temperatures; handle with care
PPE Requirements Gloves, safety goggles, dust mask
Dust Explosion Risk Aluminum and magnesium dust can be explosive
Storage Dry and cool environment

SAFETY PRECAUTIONS:

  • Inhalation: Avoid inhalation of dust. Ensure adequate ventilation during melting operations.

  • Skin Contact: Not hazardous under normal use; however, dust form may cause skin irritation.

  • Eye Contact: In case of dust contact, rinse with plenty of water.

  • Melting: Magnesium vapors may form during melting operations. Use local exhaust ventilation or fume hood.

  • Fire: Magnesium can be flammable at high temperatures. DO NOT use water on magnesium fires (explosion risk). Use dry sand, Class D fire extinguisher, or dry salt.

  • PPE Recommendations: Wear protective gloves (heat-resistant), safety goggles (for dust and splashes), and dust mask or respiratory protection if necessary.

  • Dust Explosion: Aluminum and magnesium dust can be explosive; avoid dust formation during processing.

SECTION 8: MECHANICAL PROPERTIES (EFFECT IN FINAL ALLOY)

The typical mechanical properties of Al-Mg alloys obtained by adding AlMg master alloy to the final alloy are given below. These values vary depending on magnesium content, other alloy components, and processing conditions.

Property Value Range Explanation
Tensile Strength 150 – 400+ MPa Depends on Mg content and alloy composition
Yield Strength 70 – 300+ MPa  
Elongation (%) 5 – 25 Ductility varies with magnesium content
Hardness (HB) 40 – 100  
Corrosion Resistance Excellent Especially in marine environments
Weldability Excellent 5xxx series alloys
Density 2.66 – 2.73 g/cm³ (depends on Mg content)

MECHANICAL PROPERTIES EXPLANATION:

When AlMg master alloy is added to the final alloy, magnesium content causes significant changes in mechanical properties. Magnesium has high solubility in aluminum solid solution and increases alloy strength through solid solution strengthening. 5xxx series (Al-Mg) alloys offer good mechanical properties without requiring heat treatment.

As magnesium content increases, the alloy's tensile strength and hardness increase. 5xxx series alloys offer good mechanical properties combined with excellent corrosion resistance and weldability. 6xxx series (Al-Mg-Si) alloys are heat-treatable structural alloys whose strength can be increased by heat treatment. Magnesium also slightly reduces alloy density, providing a lightweight advantage.

SECTION 9: SUMMARY AND CRITICAL NOTES

SUMMARY:

Aluminum-Magnesium (AlMg) master alloy is a pre-alloy containing controlled amounts of magnesium (1-30%) within an aluminum matrix. It is supplied in rod, ingot, or granule form. Density ranges from 2.6-2.7 g/cm³, and melting point ranges from 600-650°C.

AlMg master alloy is used to add magnesium to aluminum alloys. Magnesium increases mechanical strength, improves corrosion resistance, and provides a lightweight advantage. It is the fundamental component of 5xxx (Al-Mg) and 6xxx (Al-Mg-Si) series alloys. 5xxx series offers excellent corrosion resistance and weldability, while 6xxx series are heat-treatable structural alloys.

Store in dry and cool environment, protected from moisture and direct sunlight. Not hazardous under normal use; however, avoid inhalation of dust and ensure adequate ventilation during melting operations. Magnesium can be flammable at high temperatures; handle with care. Personal protective equipment (gloves, safety goggles, dust mask) is recommended.

Basic Properties:

Property Value
Product Name Aluminum-Magnesium Master Alloy (AlMg)
Alloy Type Master alloy, strength-enhancing additive alloy
Form Rod, ingot, granule
Color Silver-gray
Density 2.6 – 2.7 g/cm³ (depending on Mg content)
Melting Point 600 – 650°C
Mg Content 1 – 30% (customizable)
CAS Numbers Al: 7429-90-5, Mg: 7439-95-4

Main Application Areas:

Industry Applications
Aerospace Aircraft fuselages, interior structural elements
Automotive Body panels, chassis components, lightweight structural parts
Marine Shipbuilding, coastal structures, seawater-resistant components
Construction Facade panels, roofing, structural profiles
Welded Structures Pipelines, pressure vessels
Packaging Beverage cans, aluminum foil

Key Safety Points:

  • NOT HAZARDOUS: Not hazardous under normal use

  • DUST RISK: Avoid inhalation of dust

  • MELTING RISK: Magnesium vapors may form during melting; ensure adequate ventilation

  • FIRE RISK: Magnesium can be flammable at high temperatures; DO NOT use water

  • PPE: Gloves, safety goggles, dust mask should be used

  • STORAGE: Store in dry, cool environment away from direct sunlight

CRITICAL NOTES:

  1. Lightweight and Strength Combination: AlMg master alloy provides a combination of lightweight and strength to aluminum alloys. Since magnesium is lighter than aluminum, it reduces alloy density while increasing strength through solid solution strengthening.

  2. Excellent Corrosion Resistance: AlMg alloys, especially 5xxx series (Al-Mg), offer excellent corrosion resistance against seawater. This provides a critical advantage in high-corrosion applications such as shipbuilding, marine, and coastal structures.

  3. 5xxx and 6xxx Series Alloys: AlMg master alloy is the fundamental component of 5xxx (Al-Mg) and 6xxx (Al-Mg-Si) series alloys. 5xxx series offers good mechanical properties without heat treatment and excellent weldability. 6xxx series are heat-treatable structural alloys whose strength can be increased by aging.

  4. Adjustable Magnesium Content: AlMg master alloy can be produced with magnesium contents ranging from 1% to 30% according to customer requirements. As magnesium percentage increases, mechanical strength and corrosion resistance increase. Optimum magnesium content should be determined according to application requirements.

  5. Magnesium Fire Safety: Magnesium can be flammable at high temperatures. When melting or processing AlMg alloy, precautions should be taken against magnesium fire risk. DO NOT use water on magnesium fires (explosion risk). Use dry sand, Class D fire extinguisher, or dry salt.

  6. Aluminum and Magnesium Dust Safety: Aluminum and magnesium dust generated during processing of AlMg alloy can be explosive. Avoid dust formation during processing and take appropriate dust control measures.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The information provided is believed to be accurate. However, the user is solely responsible for determining the product's suitability for their specific applications and for complying with all applicable local, national, and international regulations and safety requirements. For complete safety, storage, handling, transport, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are obligated to test the product in their own processes and applications. All occupational health and safety rules must be observed when working with AlMg master alloy.

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