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Nepheline Syenite, Albite, Na-feldspar, Orthoclase, K-feldspar, 12188-68-6 ,12136-45-7

Nepheline Syenite, Albite, Na-feldspar, Orthoclase, K-feldspar, 12188-68-6 ,12136-45-7

NEPHELINE SYENITE

1. PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Product Name Nepheline Syenite
Mineral Type Alkaline igneous rock (feldspathoid-bearing)
Form Micronized powder
Particle Size -300 µm, -63 µm
Color White to light gray
Packaging 1300 kg Big Bag
CAS Number (Mixture) No specific CAS number
Component Minerals Albite (Na-feldspar): 12188-68-6; Orthoclase (K-feldspar): 12136-45-7

CHEMICAL DESCRIPTION:

Nepheline Syenite is an igneous rock composed primarily of alkali feldspar (orthoclase, albite) and nepheline. It is an important raw material used as a flux, fluxing agent, and vitrifying agent in the ceramic industry. It is known for its low melting point, high alkali oxide content, and ability to enhance glaze brightness. It has higher alumina and alkali content compared to feldspar group minerals.

2. PRODUCTION PROCESS

Stage Description
1. Quarry Blasting with dynamite
2. Primary Crushing Jaw crusher → 5-10 cm
3. Secondary Crushing Hammer crusher → <1 cm
4. Magnetic Separation Removal of free iron particles with high-intensity magnetic separators
5. Grinding Micronized grinding (-300 µm, -63 µm)
6. Classification Classification according to desired particle size
7. Packaging 1300 kg Big Bag packaging

3. PHYSICAL PROPERTIES

Property Value
Appearance White to light gray powder
Hardness (Mohs) 6.0 – 6.5
Density ~2.6 g/cm³
Melting Point ~1,100 – 1,200 °C
Particle Size -300 µm, -63 µm
Specific Surface Area Application dependent

4. CHEMICAL COMPOSITION (TYPICAL)

Component Ratio (%)
Silicon Dioxide (SiO₂) ~55 – 60
Aluminum Oxide (Al₂O₃) ~22 – 24
Sodium Oxide (Na₂O) ≥ 10
Potassium Oxide (K₂O) ≥ 6
Calcium Oxide (CaO) < 1
Iron Oxide (Fe₂O₃) < 0.1
Titanium Dioxide (TiO₂) < 0.1

Mineralogical Composition:

Mineral Formula Ratio (%)
Albite (Na-feldspar) NaAlSi₃O₈ ~50-60
Orthoclase (K-feldspar) KAlSi₃O₈ ~15-20
Nepheline (Na,K)AlSiO₄ ~15-20
Other Minerals - < 5

5. TECHNICAL PROPERTIES

Property Description
Hardness Hard mineral; difficult to process
Fluxing Agent Lowers melting temperature in ceramic bodies and glazes
Glaze Brightness Increases glaze brightness and gloss
Thermal Expansion Increases thermal expansion coefficient → requires controlled use
Alkali Content High Na₂O and K₂O content provides fluxing properties
Alumina Content High Al₂O₃ content enhances mechanical strength

6. APPLICATIONS

Sector Application
Ceramic Glazes Used as flux and vitrifying agent in glaze formulations
Ceramic Frit Raw material in frit production
Floor Tiles High-grade floor tile production
Granite Production Granite ceramic manufacturing
Bright Glazes Bright glaze production
Glass Industry Specialty glass formulations
Insulation Materials Electrical insulation materials

7. COMPARISON WITH FELDSPAR

Property Nepheline Syenite Feldspar
Melting Temperature Lower (~1,100-1,200°C) Higher (~1,200-1,300°C)
Na₂O + K₂O Content ≥ 16% ~10-14%
Al₂O₃ Content ~22-24% ~18-20%
SiO₂ Content ~55-60% ~65-70%
Fluxing Effect Stronger Weaker
Glaze Brightness Higher Lower
Cost Generally higher Generally lower

8. HANDLING AND STORAGE

Parameter Information
Storage Conditions Dry, enclosed area; protect from moisture
Storage Temperature Room temperature
Keep Away From Moisture, acids
Shelf Life Unlimited (under proper storage)
Packaging 1300 kg Big Bag
Handling Notes Avoid dust formation; avoid eye and respiratory contact

Personal Protective Equipment:

  • Dust mask (P2 or N95)

  • Safety goggles

  • Protective gloves

  • Protective clothing

9. SAFETY AND TOXICOLOGY

Parameter Value
GHS Classification Not classified (not hazardous)
Toxicity Low
Dust Inhalation Dust inhalation may cause respiratory tract irritation
Skin Contact May cause mild irritation
Eye Contact May cause mild irritation
Carcinogenicity Not classified
Ecotoxicity Low
Silica Content May contain crystalline silica (respiratory risk)

SPECIAL WARNINGS:

  • Nepheline Syenite is a feldspathoid mineral that does not contain free crystalline silica (quartz)

  • Dust inhalation may cause respiratory tract irritation

  • Appropriate dust control measures should be taken

  • Thermal expansion coefficient is high; controlled use in glaze recipes is required

10. ENVIRONMENTAL INFORMATION

Parameter Information
Ecotoxicity Low
Bioaccumulation Not expected
Environmental Impact Low
Waste Management Disposal according to local regulations
Recycling Possible

11. TRANSPORT INFORMATION

Parameter Information
UN Number Not classified as dangerous for transport
Hazard Class Not classified
Packing Group Not applicable
Proper Shipping Name Nepheline Syenite
Marine Pollutant No
ADR/RID Label None

12. SUMMARY AND CRITICAL WARNINGS

SUMMARY:

Nepheline Syenite is an igneous rock composed primarily of alkali feldspar and nepheline. In micronized powder form (-300 µm, -63 µm), it is used as a flux, fluxing agent, and vitrifying agent in the ceramic industry. Its high Na₂O (≥10%) and K₂O (≥6%) content provides low melting temperature and enhances glaze brightness.

Key Properties:

Property Value
Appearance White/light gray powder
Density ~2.6 g/cm³
Hardness (Mohs) 6.0-6.5
Melting Point ~1,100-1,200 °C
Na₂O ≥ 10%
K₂O ≥ 6%
Packaging 1300 kg Big Bag

CRITICAL WARNINGS:

  1. Fluxing Effect: Lowers melting temperature in ceramic glazes and bodies. This property must be considered in recipe formulations.

  2. Thermal Expansion: Increases thermal expansion coefficient. Requires controlled use; otherwise may cause crazing (glaze cracking).

  3. Glaze Brightness: Enhances glaze brightness and gloss. Preferred in bright glaze production.

  4. Feldspar Alternative: Offers lower melting temperature and higher alkali content compared to feldspar. Cost/performance evaluation is recommended.

  5. Dust Control: Dust inhalation may cause respiratory tract irritation. Appropriate dust control measures and personal protective equipment should be used.

  6. Storage: Sensitive to moisture; store in dry, enclosed areas.

Important Disclaimer: This Technical Data Sheet (TDS) is for informational purposes only. The information provided is based on available data and is believed to be accurate. However, the user is solely responsible for determining the suitability of the product for their specific applications and for complying with all applicable regulations and safety requirements. For complete safety, handling, storage, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. All local, national, and international regulations must be followed when working with Nepheline Syenite. Testing prior to use in glaze recipes is recommended.

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