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Dicyclopentadiene, Cyclopentadiene Dimer, DCPD, 77-73-6

Dicyclopentadiene, Cyclopentadiene Dimer, DCPD, 77-73-6

DICYCLOPENTADIENE (DCPD)

Dicyclopentadiene / 1,3-Cyclopentadiene dimer / Cyclopentadiene dimer / DCPD / Tricyclo[5.2.1.0²,⁶]deca-3,8-diene
CAS Number: 77-73-6
EC Number: 201-052-9

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Information
Product Name Dicyclopentadiene
Abbreviation DCPD
Chemical Name (IUPAC) 1,3-Cyclopentadiene dimer
Other Names Cyclopentadiene dimer, Tricyclo[5.2.1.0²,⁶]deca-3,8-diene, Dicyclopentadiene resin
CAS Number 77-73-6
EC Number (EINECS) 201-052-9
Molecular Formula C₁₀H₁₂
Molecular Weight 132.20 g/mol
Chemical Class Cyclic diene (bicyclic hydrocarbon)
Appearance Colorless to pale yellow liquid
Odor Characteristic, sharp, camphor-like odor
Physical State (20°C) Liquid
UN Number 2048 (Dicyclopentadiene, stabilized)

Dicyclopentadiene (DCPD) is a cyclic diene hydrocarbon formed by the dimerization of cyclopentadiene. It exists as two stereoisomers (endo and exo) and is primarily produced as a by-product of the petroleum cracking process (C5 fraction). DCPD is a versatile chemical intermediate used in the production of unsaturated polyester resins, hydrocarbon resins, epoxy resins, and various specialty chemicals.

SECTION 2: SYNONYMS AND OTHER NAMES

Type Name
Common Names Dicyclopentadiene, DCPD
Chemical Names 1,3-Cyclopentadiene dimer, Cyclopentadiene dimer, Tricyclo[5.2.1.0²,⁶]deca-3,8-diene
CAS Number 77-73-6
EC Number 201-052-9
UN Number 2048
HS Code 2902.19

SECTION 3: CHEMICAL STRUCTURE

3.1. Molecular Structure

Dicyclopentadiene consists of two cyclopentadiene molecules joined by a Diels-Alder reaction. The molecule contains two double bonds and a bicyclic structure with significant ring strain.

Structural Formula:

        CH₂
       /    \
      CH     CH
     /  \   /  \
    CH    CH    CH
     \  /   \  /
      CH     CH
       \    /
        CH₂

Simplified Representation:
(C₅H₆)₂ (dimer of cyclopentadiene)

3.2. Molecular Formula

C₁₀H₁₂

3.3. Molecular Weight

132.20 g/mol

3.4. Key Structural Features

Feature Description
Core Structure Bicyclic hydrocarbon with two fused cyclopentene rings
Functional Groups Two carbon-carbon double bonds
Bonds C-C and C=C (two double bonds)
Stereoisomers Endo and exo isomers
Reactivity High (due to ring strain and double bonds)
Aromaticity Non-aromatic

SECTION 4: PHYSICAL AND CHEMICAL PROPERTIES

Property Value
Appearance Colorless to pale yellow liquid
Odor Characteristic, sharp, camphor-like
Molecular Formula C₁₀H₁₂
Molecular Weight 132.20 g/mol
Density (20°C) 0.97 g/cm³
Melting Point -32 °C
Boiling Point ~170 °C (decomposes)
Flash Point 32 °C (closed cup)
Autoignition Temperature ~390 °C
Vapor Pressure (20°C) 1.3 kPa
Vapor Density (Air=1) 4.56 (heavier than air)
Viscosity (20°C) ~1.2 mPa·s
Water Solubility Insoluble (~0.02 g/L)
Solubility in Organic Solvents Miscible with alcohols, ethers, ketones, aromatic hydrocarbons
Refractive Index (n20/D) ~1.510
Specific Heat ~1.8 kJ/(kg·K)
Heat of Vaporization ~36 kJ/mol
Explosive Limits (L/U) ~1.2% / ~9.0% (in air by volume)

SECTION 5: SOLUBILITY PROFILE

Solvent Solubility Conditions
Water Insoluble (~0.02 g/L) 20°C
Alcohols Miscible All proportions
Ethers Miscible All proportions
Ketones Miscible All proportions
Aromatic Hydrocarbons Miscible All proportions
Aliphatic Hydrocarbons Miscible All proportions
Esters Miscible All proportions
Chlorinated Hydrocarbons Miscible All proportions

SECTION 6: CHEMICAL PROPERTIES AND REACTIVITY

Property Description
Chemical Character Non-polar hydrocarbon
Stability Stable under normal storage conditions; may polymerize when heated
Reactivity High reactivity; undergoes Diels-Alder reactions, polymerization, hydrogenation
Diels-Alder Reactions Reacts with dienophiles to form bicyclic compounds
Polymerization Can polymerize via cationic or thermal polymerization
Hydrogenation Can be hydrogenated to tetrahydrodicyclopentadiene
Isomerization Endo and exo isomers interconvert at elevated temperatures
Incompatible Materials Strong oxidizers, acids, bases, polymerization initiators

SECTION 7: REACTION EQUATIONS

7.1. Dimerization (Formation)

2 Cyclopentadiene → Dicyclopentadiene (Diels-Alder reaction)

7.2. Depolymerization (Cracking)

Dicyclopentadiene → 2 Cyclopentadiene (at >170°C)

7.3. Hydrogenation

DCPD + 2 H₂ → Tetrahydrodicyclopentadiene (THDCPD)

7.4. Polymerization

n DCPD → PolyDCPD (metathesis polymerization)

SECTION 8: PRODUCTION METHOD

Dicyclopentadiene is produced as a by-product of the steam cracking of naphtha and other petroleum fractions.

Stage Process Description
1 Steam Cracking Naphtha is cracked at high temperature (750-900°C) to produce ethylene, propylene, and C5 fraction.
2 C5 Fraction Separation The C5 fraction containing cyclopentadiene, isoprene, and piperylene is separated by distillation.
3 Dimerization Cyclopentadiene is dimerized to dicyclopentadiene by thermal treatment.
4 Purification DCPD is purified by distillation.
5 Stabilization Inhibitors may be added to prevent polymerization during storage.

SECTION 9: ISOMERS OF DICYCLOPENTADIENE

Isomer Description Melting Point Characteristics
Endo-DCPD Major isomer; thermodynamically stable at low temperatures -32°C Most common commercial form
Exo-DCPD Minor isomer; thermodynamically stable at high temperatures ~20°C More reactive in polymerization

SECTION 10: APPLICATIONS AND INDUSTRIAL USES

10.1. Resin Production (Most Important Application)

Application Description
Unsaturated Polyester Resins (UPR) Used as a modifier to improve chemical resistance, thermal stability, and water resistance
Hydrocarbon Resins Used in the production of C5 and C9 hydrocarbon resins for adhesives, coatings, and rubber
Epoxy Resins Used as a reactive diluent and modifier
PolyDCPD (RIM) Used in reaction injection molding (RIM) for large structural parts

10.2. Plastics and Rubber

Application Description
Copolymerization Used as a comonomer in the production of EPDM rubber
Rubber Modification Used to improve the properties of natural and synthetic rubber
Thermoplastic Elastomers Used in the production of TPEs

10.3. Fuel Additives

Application Description
Octane Enhancers Used as an intermediate for the synthesis of high-octane fuel additives
Jet Fuel Used in the production of high-density aviation fuels

10.4. Agricultural Chemicals

Application Description
Pesticides Used as an intermediate in the synthesis of pesticides
Herbicides Used as an intermediate in the synthesis of herbicides
Insecticides Used as an intermediate in the synthesis of insecticides

10.5. Paints and Coatings

Application Description
Crosslinking Agents Used as a crosslinking agent in coatings
Curing Agents Used as a curing agent for epoxy resins
UV-Curable Coatings Used in UV-curable formulations

10.6. Other Applications

Application Description
Pharmaceuticals Used as an intermediate in pharmaceutical synthesis
Flame Retardants Used as an intermediate for flame retardant compounds
Adhesives Used in adhesive formulations
Printing Inks Used in specialty ink formulations
Synthetic Lubricants Used as a base stock or additive
Plasticizers Used in plasticizer formulations

SECTION 11: TOXICOLOGICAL PROFILE

Parameter Value
Acute Oral Toxicity (LD50, Rat) ~ 800 mg/kg (moderate toxicity)
Acute Dermal Toxicity (LD50, Rabbit) > 2,000 mg/kg
Acute Inhalation Toxicity Vapors may cause respiratory irritation and central nervous system depression
Skin Irritation Causes skin irritation (H315)
Eye Irritation Causes serious eye irritation (H319)
Skin Sensitization May cause skin sensitization
Mutagenicity Negative
Carcinogenicity Not classified as a carcinogen
Reproductive Toxicity Not classified as a reproductive toxin
Target Organs Respiratory system, skin, eyes, central nervous system

SECTION 12: GHS CLASSIFICATION

Hazard Class Category H-Statement
Flammable Liquid Category 3 H226
Acute Toxicity (Inhalation) Category 4 H332
Skin Irritation Category 2 H315
Eye Irritation Category 2 H319
Specific Target Organ Toxicity - SE Category 3 H335
Aspiration Hazard Category 1 H304

Signal Word: DANGER

Hazard Pictograms: GHS02 (Flame), GHS07 (Exclamation Mark), GHS08 (Health)

Hazard Statements (H-Codes):

Code Statement
H226 Flammable liquid and vapor.
H304 May be fatal if swallowed and enters airways.
H315 Causes skin irritation.
H319 Causes serious eye irritation.
H332 Harmful if inhaled.
H335 May cause respiratory irritation.

SECTION 13: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P210 Keep away from heat/sparks/open flames/hot surfaces. No smoking.
P233 Keep container tightly closed.
P240 Ground/bond container and receiving equipment.
P241 Use explosion-proof electrical/ventilating/lighting equipment.
P261 Avoid breathing dust/fume/gas/mist/vapors/spray.
P271 Use only outdoors or in a well-ventilated area.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P310 IF SWALLOWED: Immediately call a POISON CENTER/doctor.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present.
P331 Do NOT induce vomiting.
P403+P235 Store in a well-ventilated place. Keep cool.
P501 Dispose of contents/container in accordance with local regulations.

SECTION 14: FIRST AID MEASURES

Route of Exposure Action to Be Taken
Inhalation Move to fresh air. If breathing difficulty occurs, administer oxygen. Seek immediate medical attention.
Skin Contact Remove contaminated clothing. Wash with plenty of soap and water. If irritation persists, seek medical attention.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Remove contact lenses. Seek immediate medical attention.
Ingestion Do not induce vomiting (aspiration hazard). Rinse mouth. Seek immediate medical attention.

SECTION 15: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Flammable liquid (Flash point 32°C). Vapors are heavier than air.
Suitable Extinguishing Media Foam, CO₂, dry chemical powder, water spray.
Unsuitable Extinguishing Media Direct water jet (may spread the fire).
Special Hazards Thermal decomposition produces toxic gases (CO, CO₂, hydrocarbons).
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing.

SECTION 16: ACCIDENTAL RELEASE MEASURES

Parameter Information
Personal Protection Protective goggles, chemical-resistant gloves, coverall, respiratory protection.
Ventilation Increase ventilation; use local exhaust in confined spaces.
Containment Absorb with inert material (sand, vermiculite).
Cleaning Methods Collect with absorbent material. Avoid washing with water (spread).
Environmental Precautions Prevent entry into drains, sewers, and water bodies.
Waste Disposal Dispose of in accordance with local regulations.

SECTION 17: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool, dry, and well-ventilated area at room temperature (15-25°C).
Container Requirements Keep tightly closed in original packaging. Use stainless steel or carbon steel containers.
Materials to Avoid Strong oxidizers, strong acids, strong bases, polymerization initiators.
Shelf Life 12-24 months (under proper storage conditions with inhibitor).
Stability Note May polymerize when heated or exposed to light. Store with inhibitor.
Packaging Options 200 L drums, 1000 L IBC tanks, bulk tankers.

SECTION 18: PACKAGING OPTIONS

Packaging Type Quantity Material
Steel Drum 200 L Carbon steel / Stainless steel
IBC Tank 1000 L Carbon steel / Stainless steel
Bulk Tanker 20 – 30 tons Carbon steel / Stainless steel
Small Containers 1 L, 5 L HDPE / Aluminum

SECTION 19: TRANSPORT INFORMATION

Parameter Information
UN Number 2048
Hazard Class 3 (Flammable Liquid)
Packing Group III
Proper Shipping Name DICYCLOPENTADIENE, STABILIZED
Marine Pollutant No
ADR/RID Label 3
IMDG Code Class 3, Packing Group III
IATA-DGR Class 3, Packing Group III

SECTION 20: REGULATORY INFORMATION

Region / Authority Status
European Union (REACH) Registered; classified as flammable and hazardous.
USA (TSCA) Listed.
Turkey (KKDIK) Registered under chemical registration regulations.
EINECS 201-052-9

SECTION 21: ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Harmful to aquatic organisms.
Biodegradability Slowly biodegradable.
Bioaccumulation Moderate potential (Log P ~2.5).
Mobility in Soil Moderate (spreads on water surfaces).
Vapor Behavior Vapors are heavier than air and accumulate at ground level.
Waste Disposal Incineration or disposal in accordance with local regulations.

SECTION 22: OTHER NAMES AND SYNONYMS

Name Context
Dicyclopentadiene Common name
DCPD Abbreviation
1,3-Cyclopentadiene dimer Chemical name
Cyclopentadiene dimer Chemical name
Tricyclo[5.2.1.0²,⁶]deca-3,8-diene IUPAC name
CAS 77-73-6
EC 201-052-9
UN 2048

SECTION 23: QUICK REFERENCE TABLE

Property Value
CAS Number 77-73-6
EC Number 201-052-9
UN Number 2048
Molecular Formula C₁₀H₁₂
Molecular Weight 132.20 g/mol
Appearance Colorless to pale yellow liquid
Odor Sharp, camphor-like
Density (20°C) 0.97 g/cm³
Melting Point -32 °C
Boiling Point ~170 °C
Flash Point 32 °C
Water Solubility Insoluble
Primary Uses Resins, rubber, fuel additives, agricultural chemicals, coatings
Shelf Life 12-24 months
UN Number 2048
Hazard Class 3 (Flammable Liquid)

SECTION 24: CRITICAL NOTICES AND BEST PRACTICES

CRITICAL NOTICES:

  1. Flammability: DCPD is a flammable liquid (flash point 32°C). Vapors are heavier than air and can form explosive mixtures. Keep away from all ignition sources.

  2. Polymerization Risk: DCPD can polymerize spontaneously when heated or exposed to light, peroxides, or other initiators. Store with inhibitor and maintain cool temperature.

  3. Depolymerization: At temperatures above 170°C, DCPD depolymerizes to cyclopentadiene, which is highly reactive and flammable. Monitor process temperatures carefully.

  4. Aspiration Hazard: DCPD is an aspiration hazard (H304). If swallowed, do not induce vomiting as it can enter the lungs and cause chemical pneumonia.

  5. Inhalation Hazard: Vapors may cause respiratory irritation and central nervous system depression. Use adequate ventilation.

  6. Skin and Eye Irritation: DCPD causes skin and eye irritation. Use appropriate personal protective equipment.

  7. Incompatibility: Incompatible with strong oxidizers, acids, bases, and polymerization initiators. Reaction with these materials may cause fire or explosion.

  8. Storage: Store in cool, well-ventilated area. Maintain inhibitor levels. Do not store under nitrogen (inhibitor requires oxygen).

BEST PRACTICE RECOMMENDATIONS:

  • Storage: Store in a cool, dry, and well-ventilated area. Keep containers tightly closed. Maintain temperature below 25°C. Store with inhibitor (typically hydroquinone or BHT).

  • Handling: Use explosion-proof equipment. Ground all containers. Use chemical-resistant gloves (nitrile, neoprene), goggles, and face shield. Use adequate ventilation.

  • Temperature Control: Maintain process temperatures below 170°C to prevent depolymerization. Use cooling systems if necessary.

  • Inhibitor Management: Monitor inhibitor levels regularly. If inhibitor levels drop below specification, add additional inhibitor.

  • Spill Management: Eliminate ignition sources. Absorb with inert material. Prevent entry into drains and watercourses.

  • Waste Management: Dispose of waste in accordance with local regulations. Incineration is recommended.

LEGAL DISCLAIMER:

This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The user is solely responsible for determining the suitability of the product for their specific application and for complying with all local, national, and international regulations. For complete safety, storage, handling, transport, waste, and regulatory compliance information, the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier must be consulted. Dicyclopentadiene is a flammable and potentially hazardous substance and should be handled with extreme caution. This document does not substitute professional advice.

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