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Water-reducing Polycarboxylate Superplasticizer Powder, Polycarboxylate Superplasticizer, PCE Superplasticizer, PCE, PC-1162, 37199-81-8

Water-reducing Polycarboxylate Superplasticizer Powder, Polycarboxylate Superplasticizer, PCE Superplasticizer, PCE, PC-1162, 37199-81-8

Synonyms / Other Names

  • PCE Superplasticizer

  • Polycarboxylate Ether Superplasticizer

  • Liquiment® 1641 F, Liquiment® 5581 F (commercial names)

  • PCS 16, PCS

  • Polycarboxylate Based Superplasticizer (Solid Type)

  • Polycarboxylate Ether (PCE)

  • Polikarboksilat Süperplastikizatörü (Turkish)

  • Policarboxilato / Policabossilato / Polycarboxylats (various languages)

CAS Numbers

  • CAS No. 37199-81-8 → Commonly referenced for polycarboxylate-based superplasticizers

Product Overview

  • Type: Water-reducing polycarboxylate superplasticizer powder

  • Applications: Ordinary concrete, pumped concrete, self-compacting concrete, precast components, and high-strength concrete

  • Performance:

    • Improves concrete workability

    • Reduces water consumption

    • Increases strength

    • Compatible with other admixtures

Technical Data

Property Value
Appearance White to light yellow powder
Bulk density 400–700 g/cm³
Moisture content ≤5%
pH (20% solution) 7–9
Chloride ion content ≤0.05%
Water reduction rate ≥25%
Recommended dosage 0.06%–2%

Advantages

  • Stable strength development

  • Good adaptability to different raw materials

Applications

  • Concrete construction

  • Precast concrete

  • Tunnel construction

  • Ready-mix concrete

This additive is positioned as a versatile solution for modern concrete projects, especially where high strength, durability, and efficiency are required.

Powder vs. Liquid Polycarboxylate Superplasticizers

Criteria Powder (PCE Powder) Liquid (PCE Solution)
Concentration Very high (often >95% active content) Typically 40–50% solids, diluted
Transport & Storage Lightweight, lower shipping cost, long shelf life Heavy due to water content, higher shipping cost
Shelf Life Long, stable if kept dry Shorter, sensitive to temperature and microbial growth
Ease of Use Needs pre-dissolving in water before use Ready-to-use, easy dosing in concrete plants
Applications International trade, long-term storage, projects requiring high concentration Local ready-mix plants, daily dosing, fast operations
Cost Impact More economical for bulk shipping and storage More practical for on-site use, but higher logistics cost

Comparison Table

Parameter PC-1162 (Sunbo Additives) Liquiment® 1641 F (BASF) Liquiment® / Melflux® 5581 F (BASF)
Form Powder Powder (solid type PCE) Powder (classic all-round PCE)
Appearance White to light yellow powder White powder White powder
Bulk Density 400–700 g/cm³
Moisture Content ≤5%
pH (20% solution) 7–9
Chloride Ion Content ≤0.05%
Water Reduction Rate ≥25% High efficiency High water reduction, excellent fluidification
Recommended Dosage 0.06%–2%
Advantages Stable strength development, adaptable to raw materials Solid-type PCE, widely used in cement admixtures High dosage efficiency, early strength, low retardation, best fluidification of sulphates
Applications Ordinary concrete, pumped concrete, SCC, precast, high-strength Cement admixtures, concrete superplasticizer Flowable dry mortars, self-leveling underlayments, grouts, screeds, repair mortars

Key Insights

  • PC-1162: More general-purpose, designed for concrete (ready-mix, SCC, precast, high-strength).

  • Liquiment® 1641 F: A solid-type PCE used broadly in cement admixtures; versatile but less specialized in mortar systems.

  • Liquiment® / Melflux® 5581 F: Optimized for dry mortar applications (self-leveling, grouts, screeds). Strong in early strength development and fluidification of sulphates.

In short:

  • If your focus is concrete production (ready-mix, SCC, precast)PC-1162 is more suitable.

  • If you need broad cement admixture compatibilityLiquiment® 1641 F works well.

  • If your projects involve dry mortar systems (floor screeds, repair mortars, SLU)Liquiment® / Melflux® 5581 F is the better choice.

Sectoral Suitability & Dosage Rates

Sector / Application PC-1162 (Sunbo) Liquiment® 1641 F (BASF) Liquiment® / Melflux® 5581 F (BASF) Melflux® Series (General)
Ready-Mix Concrete 0.06% – 2% 0.05% – 1% 0.05% – 2%
Pumped Concrete 0.06% – 2% 0.05% – 2%
Self-Compacting Concrete (SCC) 0.06% – 2% 0.05% – 2%
Precast Concrete 0.06% – 2% 0.05% – 2%
High-Strength Concrete 0.06% – 2% 0.05% – 2%
Cement Additives 0.05% – 1% 0.05% – 2%
Dry Mortar Systems (Screeds, Grouts, Repair Mortars) 0.05% – 1% 0.05% – 2%
Self-Leveling Underlayments (SLU) 0.05% – 1% 0.05% – 2%

Key Takeaways

  • PC-1162 → Best suited for concrete applications (ready-mix, SCC, precast, high-strength).

  • Liquiment® 1641 F → Optimized for cement-based admixtures, versatile in blended systems.

  • Liquiment® / Melflux® 5581 F → Designed for dry mortar systems (floor screeds, grouts, repair mortars), with strong early strength and fluidity benefits.

  • Melflux® Series → Broad portfolio covering both concrete and mortar applications, offering flexibility across dosage ranges.

Preparation

  • PC-1162 is supplied in powder form.

  • Before use, it should be pre-dissolved in clean water by slowly adding the powder while stirring.

  • A mechanical mixer is recommended to ensure a homogeneous solution.

Dissolution

  • The working solution is typically prepared at 20–40% solid content.

  • The pH should be maintained in the range of 7–9.

  • Dissolution should be carried out at room temperature; avoid high temperatures to preserve stability.

Usage

  • Recommended dosage: 0.06% – 2% of cement weight.

  • Dosage depends on cement type, water-to-cement ratio, and the desired workability and strength.

  • For best performance, add PC-1162 in solution form directly into the concrete mix.

  • Compatible with other admixtures, but pre-testing is advised to confirm synergy.

Storage

  • Store in a dry, cool, and well-ventilated warehouse.

  • Protect from moisture; once the package is opened, consume quickly to avoid clumping.

  • Shelf life: 24 months in original packaging under proper storage conditions.

  • Avoid direct sunlight and high temperatures.

Summary:

  • Preparation → Pre-dissolve in water with mechanical mixing.

  • Dissolution → 20–40% solution, room temperature, pH 7–9.

  • Usage → 0.06–2% dosage, add as solution.

  • Storage → Dry, cool, ventilated place; shelf life 24 months.

Frequently Asked Questions (FAQ)

1. What is the main difference between PC series, Liquiment®, and Melflux® products?

  • PC series (e.g., PC-1162) → Primarily designed for concrete applications (ready-mix, SCC, precast, high-strength).

  • Liquiment® 1641 F → A general-purpose polycarboxylate superplasticizer optimized for cement-based admixtures.

  • Melflux® 5581 F and Melflux® series → Specially developed for dry mortar systems (floor screeds, grouts, repair mortars, SLU), offering strong early strength and fluidity.

2. Which product is suitable for which sector?

  • Concrete (ready-mix, SCC, precast, high-strength) → PC series

  • Cement admixtures → Liquiment® 1641 F

  • Dry mortar systems (screeds, grouts, repair mortars, SLU) → Melflux® 5581 F / Melflux® series

3. What are the recommended dosage ranges?

  • PC series (PC-1162): 0.06% – 2%

  • Liquiment® 1641 F: 0.05% – 1%

  • Melflux® 5581 F / Melflux® series: 0.05% – 2%  Dosage depends on cement type, water-to-cement ratio, and the desired workability/strength.

4. Should I choose powder or liquid form?

  • Powder form → Longer shelf life, lower transport cost, ideal for international trade and storage.

  • Liquid form → Ready-to-use, easier dosing, preferred in local ready-mix concrete plants for daily operations.

5. What is the CAS number?

  • The most commonly referenced CAS number is 37199-81-8.

  • Note: Polycarboxylate superplasticizers are polymeric blends, so CAS numbers may vary depending on the monomer base (TPEG, HPEG, APEG, MPEG).

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