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Aerosil 200, Fumed Silica, Pyrogenic Silica, Silicon Dioxide, 7631-86-9

Aerosil 200, Fumed Silica, Pyrogenic Silica, Silicon Dioxide, 7631-86-9

AEROSIL 200 (FUMED SILICA)

SECTION 1: PRODUCT IDENTITY AND CHEMICAL IDENTIFICATION

Parameter Information
Product Name Aerosil 200
Chemical Name Silicon Dioxide (Amorphous)
Synonyms (Turkish) Füme Silika, Pirojenik Silika, Silika, Aerosil
Synonyms (English) Fumed Silica, Pyrogenic Silica, Silicon Dioxide, Silica
CAS Number 7631-86-9 (for Aerosil 200)
EC Number (EINECS) 231-545-4
Molecular Formula SiO₂
Molecular Weight 60.08 g/mol
Chemical Class Inorganic oxide; Amorphous silica
Physical State (20°C) Solid (powder)
Color White
Odor Odorless
Surface Property Hydrophilic
Type Fumed (Pyrogenic) Amorphous Silica

SECTION 2: CHEMICAL STRUCTURE

Structure Description:

              O
              ‖
    —Si—O—Si—O—Si—
      |     |     |
      O     O     O
      |     |     |
    —Si—O—Si—O—Si—
      |     |     |
      O     O     O
      |     |     |
    —Si—O—Si—O—Si—

    Aerosil 200
    Amorphous Silica (SiO₂) network
    High surface area (~200 m²/g)

Simplified Structure:

    SiO₂ (Amorphous, submicron particles)

    Aerosil 200
    Hydrophilic Fumed Silica
Parameter Description
Base Material Fumed (pyrogenic) silica (SiO₂)
Structure Amorphous (not crystalline)
Surface Property Hydrophilic
Surface Groups Silanol (-SiOH)
Surface Area (BET) ~200 ± 25 m²/g
Primary Particle Size ~12 nm
Agglomerate Size ~1-5 μm
Tapped Density ~50 g/L
pH (4% Aqueous Dispersion) 3.8 – 4.5
SiO₂ Content ≥99.8%

SECTION 3: PHYSICAL AND CHEMICAL PROPERTIES

Property Value Test Method / Note
Appearance White, fine powder Visual
Odor Odorless Olfactometric
Molecular Weight 60.08 g/mol Calculated
Tapped Density ~50 g/L ASTM D4164
True Density ~2.2 g/cm³ -
Surface Area (BET) 175-225 m²/g DIN 66131
Primary Particle Size ~12 nm TEM / SEM
Agglomerate Size ~1-5 μm Laser Diffraction
pH (4% Aqueous Dispersion) 3.8 – 4.5 DIN EN ISO 787-9
Loss on Drying (105°C) ≤1.5% Gravimetric
Loss on Ignition (1000°C) ≤2.0% Gravimetric
SiO₂ Content ≥99.8% Gravimetric
Water Solubility Insoluble General Method
Dispersion in Organic Solvents Dispersible General Method
Flash Point >200°C -
Melting Point >1000°C (glass melting) -
Dusting High (hydrophilic) -
Hygroscopicity High (absorbs moisture) -

SECTION 4: AEROSIL 200 vs AEROSIL R 202 COMPARISON

Property Aerosil 200 Aerosil R 202
Surface Property Hydrophilic Hydrophobic
Surface Area (BET) 175-225 m²/g 100-130 m²/g
Modification None PDMS (polydimethylsiloxane)
Carbon Content None ~2-4%
Primary Particle (nm) ~12 7-14
pH (4% Aqueous) 3.8-4.5 4.0-6.0
Water-Based Systems Dispersible Not dispersible
Oil-Based Systems Dispersible Dispersible
Main Application Water-based, general purpose Oil-based, cosmetics
Dusting High Low

SECTION 5: AEROSIL GRADES COMPARISON

Property Aerosil 200 Aerosil 300 Aerosil 380 Aerosil R 972
Surface Property Hydrophilic Hydrophilic Hydrophilic Hydrophobic
Surface Area (BET) 175-225 300-350 380-420 90-130
Modification None None None DDS
Primary Particle (nm) 12 7 7 16
pH (4% Aqueous) 3.8-4.5 3.8-4.5 3.8-4.5 3.8-5.0
Main Use General purpose High viscosity Very high viscosity Epoxy, oily systems

SECTION 6: FUNCTIONAL PROPERTIES

Property Description
Thickener Increases viscosity in formulations; Provides non-Newtonian flow behavior; High rheological effect at low concentrations.
Emulsifier Stabilizes oil-water emulsions; Prevents emulsion separation; Reduces surfactant requirements.
Rheology Control Regulates flow properties; Provides thixotropic behavior; Application ease and flow control.
Flow Regulator Improves flowability in powder formulations; Prevents caking and sticking; Acts as lubricant and glidant in tablet production.
Moisture Absorber High surface area adsorbs moisture; Prevents products from absorbing moisture; Extends shelf life.
Filler Material Adds volume and hardness to composites; Improves mechanical strength; Enhances abrasion resistance.
Catalyst Carrier High surface area provides adsorption properties; Used as catalyst support.

SECTION 7: MAIN APPLICATION AREAS

Industry / Application Function Typical Concentration
Cosmetics (Creams, Lotions) Thickener, emulsifier, rheology control 0.5-5%
Cosmetics (Makeup, Sunscreens) Oil absorber, thickener 0.5-3%
Pharmaceutical (Tablets) Flow regulator, glidant, lubricant 0.1-1%
Pharmaceutical (Capsules) Flow regulator, anti-adherent 0.1-1%
Pharmaceutical (Topical Creams) Thickener, emulsion stabilizer 0.5-3%
Food Additive (E551) Flow regulator, anti-caking agent 0.1-1%
Paints and Coatings Rheology control, viscosity adjustment 0.5-5%
Adhesives and Sealants Thickener, flow control 0.5-3%
Epoxy and Resin Systems Rheology control, sag resistance 0.5-3%
Silicone Rubber Filler, mechanical strength 5-20%
Spray and Aerosol Suspension stabilizer 0.5-2%

SECTION 8: FORMULATION GUIDELINES

Parameter Recommendation
Concentration Typical concentration: 0.5-5% (depending on formulation)
Addition Method Dispersion with high-speed mixing; Recommended to add at final stage; Disperse using three-roll mill or high-shear mixer.
Dispersion Medium Dispersible in water; Dispersible in organic solvents (ethanol, isopropanol); Dispersible in oily systems.
pH Range Stable in pH 3.0 – 9.0; Stable in acidic and basic environments.
Temperature Resistance Stable from -20°C to +200°C; Avoid prolonged exposure at high temperatures.
Activation Pre-wetting recommended; High effect even at low concentrations; Activated by high shear force.
Compatibility Compatible with most organic and inorganic components; Compatible with polymers, oils, resins, solvents.
Synergistic Effects Combination with other hydrophilic and hydrophobic silicas; Use with organo-clays, polymers; Synergy with viscosity enhancers.
Dust Control Should be used to minimize dust formation; Well-ventilated area; Dust mask recommended.

SECTION 9: SAMPLE FORMULATIONS

Skin Cream (Water-Based):

Component Quantity
Aerosil 200 1.0%
Water 75.0%
Oil Phase (liquid oils, emulsifiers) 20.0%
Preservatives, Fragrance As required

Instructions: Add to water phase; Disperse with high-speed mixing; Emulsify with oil phase; Homogenize.

Tablet Flow Regulator (Pharmaceutical):

Component Quantity
Aerosil 200 0.2-0.5%
Active Ingredient As required
Excipients (Filler, Binder) As required

Instructions: Add during final mixing stage; Ensure homogeneous blend; Direct compression or granulation.

SECTION 10: QUALITY SPECIFICATIONS

Parameter Specification Test Method
Appearance White, fine powder Visual
SiO₂ Content ≥99.8% Gravimetric
Surface Area (BET) 175-225 m²/g DIN 66131
Primary Particle Size ~12 nm TEM / SEM
pH (4% Aqueous Dispersion) 3.8 – 4.5 DIN EN ISO 787-9
Loss on Drying (105°C) ≤1.5% Gravimetric
Loss on Ignition (1000°C) ≤2.0% Gravimetric
Tapped Density ~50 g/L ASTM D4164
Heavy Metals (Pb) ≤10 ppm ICP-MS
Arsenic (As) ≤2 ppm ICP-MS
Lead (Pb) ≤3 ppm ICP-MS
Cadmium (Cd) ≤1 ppm ICP-MS
Mercury (Hg) ≤1 ppm ICP-MS
Microbiological Purity TAMC ≤10² CFU/g; TYMC ≤10¹ CFU/g USP <61>
E. coli Negative in 1g USP <62>
Salmonella spp. Negative in 25g USP <62>

SECTION 11: SAFETY PROFILE AND TOXICOLOGICAL ASSESSMENT

Parameter Value / Description
GHS Classification Not classified as hazardous substance (amorphous)
Signal Word None (not hazardous)
Hazard Pictograms None
Hazard Statements (H-Codes) None
Acute Oral Toxicity (LD50, Rat) >5000 mg/kg (low toxicity)
Acute Inhalation Toxicity Dust inhalation may cause irritation
Skin Irritation Not irritant
Eye Irritation May cause mild irritation (mechanical)
Skin Sensitization Does not cause sensitization
Carcinogenicity Amorphous silica not classified (IARC)
Mutagenicity Not mutagenic
Reproductive Toxicity No reproductive toxicity
Target Organs Respiratory tract (dust)
Occupational Exposure Limit 4 mg/m³ (8-hour TWA)
Systemic Toxicity Low
Ecology Insoluble in water; Low toxicity
Silicosis Risk Aerosil 200 is amorphous silica, not crystalline silica. No silicosis risk if no conversion to crystalline silica occurs. However, dust inhalation may cause mechanical irritation.

SECTION 12: GHS CLASSIFICATION AND LABELING

GHS Classification (in accordance with 1272/2008/EC):

Hazard Class Category H-Statement
Not classified as hazardous substance

Signal Word: None (Not classified as hazardous)

Hazard Pictograms: None

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
1 0 0 -
(Minimal health hazard) (Non-combustible) (Stable) (None)

SECTION 13: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust/fume/gas
P264 Wash hands thoroughly after handling
P271 Use only outdoors or in a well-ventilated area
P280 Wear protective gloves/protective clothing/eye protection/face protection
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present and continue rinsing
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 14: FIRST AID MEASURES

Route of Exposure Action
Inhalation If inhaled as powder, move to fresh air. Seek medical attention if respiratory symptoms persist.
Skin Contact Remove contaminated clothing. Wash with plenty of soap and water. Seek medical attention if irritation develops.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Keep eyelids open. Remove contact lenses if present. Seek medical attention if irritation persists.
Ingestion Rinse mouth with water. Do NOT induce vomiting. Drink 1-2 glasses of water. Seek medical attention.
Note Symptomatic treatment is administered. No specific antidote available.

SECTION 15: FIREFIGHTING MEASURES

Parameter Information
Fire Hazard Non-combustible. Remains as inert powder at high temperatures.
Fire-Related Hazards No thermal decomposition products (inorganic).
Suitable Extinguishing Media Water mist, CO₂, dry chemical powder, foam.
Unsuitable Extinguishing Media Water jet (may spread dust)
Special Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing.
Special Precautions Prevent dust from entering sewers and water bodies.

SECTION 16: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool, dry, well-ventilated area; protect from direct sunlight and moisture.
Temperature Limits 15-25°C (ideal); do not exceed 30°C
Humidity Low humidity environment (hygroscopic)
Light No light protection required
Container Requirements Tightly closed, moisture-resistant containers (PE-lined bags, HDPE containers)
Incompatible Materials Strong alkalis, hydrofluoric acid
Shelf Life 24-36 months (unopened original packaging, under proper storage conditions)
Shelf Life (After Opening) 12-24 months (under proper storage conditions)
Signs of Degradation Caking, moisture absorption, reduced flowability
Stability Warning Stable under normal conditions; May cake in high humidity

SECTION 17: PACKAGING OPTIONS

Packaging Type Quantity / Capacity Material Application Area
PE-Lined Kraft Bag 10 kg, 20 kg Kraft paper / PE liner Industrial supply
Multi-layer Paper Bag 10 kg, 20 kg Paper (air and moisture-proof) Industrial, food
HDPE Drum 10 kg, 20 kg HDPE (opaque, moisture barrier) Pharmaceutical, cosmetic
Aluminum Foil Bag 1 kg, 5 kg Aluminum / PE (moisture-proof) High purity, pharmaceutical
IBC Container 500 kg, 1000 kg UV-protected HDPE Large-scale industrial supply

SECTION 18: TRANSPORTATION INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous substance)
Hazard Class Not applicable
Packing Group Not applicable
ADR/RID Not classified as dangerous goods
IMDG Code Not marine pollutant
IATA (Air) Not classified as dangerous goods; can be transported by air
Transport Temperature Ambient temperature; protect from moisture
Transport Precautions Moisture-proof packaging
Spill Cleanup Collect mechanically; clean with absorbent material; avoid dust generation
Marine Pollutant No

SECTION 19: REGULATORY STATUS

Region / Authority Status
USA (FDA) GRAS (21 CFR 182.1711); Approved as food additive
USA (EPA) Listed as inert ingredient
European Union (EC) Approved as food additive (E551)
Turkey Approved as food additive, pharmaceutical and cosmetic excipient; Subject to KKDIK regulation
ECHA (REACH) Registered substance
TSCA (USA) Listed
California (Prop 65) Not listed
Halal Yes (synthetic, not animal-derived)
Kosher Yes (with certification)
Vegan Yes (synthetic)

SECTION 20: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Aerosil 200, Fume Silika, Pirojenik Silika, Silika
English Names Aerosil 200, Fumed Silica, Pyrogenic Silica, Silicon Dioxide
Trade Marks Aerosil 200, Cab-O-Sil M5, Cabosil, HDK N20
CAS Number 7631-86-9
EC Number 231-545-4
E Number E551 (food additive)
HS Code 2811.22

SECTION 21: SUMMARY TABLE

Parameter Value
CAS Number 7631-86-9
Chemical Structure Amorphous SiO₂
Appearance White, fine powder
Surface Property Hydrophilic
Surface Area (BET) 175-225 m²/g
Primary Particle Size ~12 nm
pH (4% Aqueous) 3.8 – 4.5
SiO₂ Content ≥99.8%
Primary Function Thickener, rheology control, flow regulator, filler
Main Applications Cosmetics, pharmaceuticals, food, industrial
Shelf Life 24-36 months
Storage Cool, dry, air-tight
GHS Classification Not hazardous
UN Number Not applicable
FDA Status GRAS (21 CFR 182.1711)
Halal / Kosher / Vegan Yes

SECTION 22: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  1. Dust Control: Should be used to minimize dust formation. Airborne dust concentrations may cause respiratory irritation.

  2. Hygroscopicity: Absorbs moisture; may cake in humid environments. Store in tightly closed containers.

  3. Amorphous Structure: Aerosil 200 is amorphous silica, not crystalline silica (quartz). No silicosis risk if no conversion to crystalline silica occurs. However, dust inhalation may cause mechanical irritation.

  4. Dispersion: Requires high shear force for dispersion; low shear force results in insufficient dispersion.

  5. Storage: Must be protected from moisture; moisture causes caking.

  6. Incompatible Materials: Do not contact with strong alkalis (NaOH, KOH) and hydrofluoric acid (HF).

BEST PRACTICE RECOMMENDATIONS:

  1. Concentration: Typical concentration 0.5-5%; adjust according to desired viscosity.

  2. Addition Method: Add during final stage of formulation; disperse with high-speed mixing.

  3. Pre-dispersion: Pre-wetting improves dispersion; wet in water or suitable solvent.

  4. High Shear: Use three-roll mill or high-shear mixer for dispersion.

  5. pH Control: Stable in pH 3.0-9.0; stable in acidic and basic environments.

  6. Synergy: Can be used with other hydrophilic and hydrophobic silicas.

  7. Personal Protective Equipment: Dust mask (N95/FFP2), safety goggles, protective clothing.

  8. Hygiene: Wash hands thoroughly after handling; Do not eat, drink or smoke when using this product.

  9. Quality Control: Regularly perform surface area (BET), pH, loss on drying, microbiological purity tests.

  10. Storage: Store in cool, dry, air-tight containers. Keep tightly closed after opening.

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, it does not constitute a binding specification or guarantee. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications and for complying with all local, regional, and national regulations. For complete safety, storage, use, handling, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Aerosil 200 is amorphous silica; no silicosis risk if no conversion to crystalline silica occurs. However, dust inhalation may cause mechanical irritation.

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