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Aluminium Titanium Boron Master Alloy, Stick, Rod, Waffle, Wire, AlTi10, AlTi15, AlTiB, AlTi3B1, AlTi5B1, 7440-32-6, 7429-90-5, 7440-21-3, 7439-89-6, 7440-62-2

Aluminium Titanium Boron Master Alloy, Stick, Rod, Waffle, Wire, AlTi10, AlTi15, AlTiB, AlTi3B1, AlTi5B1, 7440-32-6, 7429-90-5, 7440-21-3, 7439-89-6, 7440-62-2

ALUMINUM TITANIUM BORON MASTER ALLOY (AlTiB)
ALUMINIUM TITANIUM BORON MASTER ALLOY / STICK / ROD / WAFFLE / WIRE
1. PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Information
Product Name Aluminum Titanium Boron Master Alloy
Chemical Name Aluminum-Titanium-Boron Alloy, AlTiB Master Alloy
Other Names AlTi Master Alloy, Titanium Grain Refiner, High-Ti Aluminum Modifier, AlTi Waffle, AlTi Additive Ingot
Chemical Composition Al + Ti + B (Titanium and Boron content varies by variant)
CAS Numbers (Component Based) Titanium (Ti): 7440-32-6, Aluminum (Al): 7429-90-5, Silicon (Si): 7440-21-3, Iron (Fe): 7439-89-6, Vanadium (V): 7440-62-2
Appearance Silver-gray metallic waffle, rod, wire or granule
Odor Odorless
Physical State (20°C) Solid (metallic)

2. CHEMICAL STRUCTURE
2.1. Molecular Structure
Aluminum Titanium Boron master alloy consists of TiAl₃ and TiB₂ intermetallic phases dispersed within an aluminum matrix. These phases, homogeneously distributed in the aluminum matrix, function as grain refiners in aluminum alloys. During solidification, they form nucleation sites, refining the grain structure and improving mechanical properties.

Structural Features:

              ALUMINUM TITANIUM BORON MASTER ALLOY (AlTiB)
                          |
                Al Matrix + TiAl₃ + TiB₂ Intermetallic Phases
                          |
        +----------------+----------------+
        |                |                |
    TiAl₃ Phase       TiB₂ Phase      Homogeneous
    (Grain Refiner)   (Grain Refiner)  Distribution

2.2. Structural Properties

Parameter Value
Crystal Structure Al matrix (FCC) + Intermetallic phases (TiAl₃, TiB₂)
Density ~2.7 g/cm³ (Al-based matrix)
Melting Point ~660 °C
Appearance Silver-gray metallic waffle, rod, wire or granule
Physical Forms Waffle Ingot, Stick, Rod, Wire, Granule

3. COMMERCIAL VARIANTS AND COMPOSITIONS

3.1. AlTi Master Alloy Variants (Ti-Containing)

Variant Titanium (Ti) Content Boron (B) Content Description
AlTi10 9.0 – 11.0% - High titanium content, special casting applications
AlTi15 14.0 – 16.0% - Stronger titanium effect required for castings

3.2. AlTiB Master Alloy Variants (Ti + B Combinations)

Variant Titanium (Ti) Content Boron (B) Content Description
AlTi5B1 4.5 – 5.5% 0.9 – 1.1% Most common grain refiner, provides homogeneous structure
AlTi3B1 2.5 – 3.5% 0.9 – 1.1% Lower Ti content, different casting applications
AlTi5B0.2 4.5 – 5.5% 0.15 – 0.25% Low boron content, for special alloys
AlTi5B0.6 4.5 – 5.5% 0.50 – 0.70% Medium boron content, controlled refinement
AlTi5B0.8 4.5 – 5.5% 0.70 – 0.90% High boron content, rapid refinement effect

3.3. Typical Impurity Limits (All Variants)

Parameter Max. Value
Silicon (Si) ≤ 0.30%
Iron (Fe) ≤ 0.30%
Vanadium (V) ≤ 0.05%
Other Total Impurities ≤ 0.10%

4. PHYSICAL AND CHEMICAL PROPERTIES

Property Value Description
Appearance Silver-gray metallic -
Odor Odorless -
Chemical Composition Al + Ti + B Varies depending on variant
Density ~2.7 g/cm³ Al-based matrix
Melting Point ~660 °C -
Solubility in Water (25°C) Insoluble -
Solubility in Acids Soluble Releases hydrogen gas
Physical Forms Waffle, Stick, Rod, Wire, Granule -
Packaging Boxed protected waffle ingots, optional vacuum packaging -

5. STABILITY AND REACTIVITY

Parameter Information
Chemical Stability Stable under normal conditions; forms a passive oxide layer on the surface.
Conditions to Avoid Oxidizing atmosphere at high temperatures, strong acids, moisture.
Incompatible Materials Strong acids, strong bases, oxidizing agents.
Hazardous Decomposition Products Upon oxidation at high temperatures: aluminum oxide (Al₂O₃), titanium oxide (TiO₂), and boron oxide (B₂O₃).
Hazardous Polymerization Will not occur.
Hygroscopicity Low; does not absorb moisture under normal conditions.

5.1. Chemical Reactions

  • Oxidation (at High Temperature):
    4Al + 3O₂ → 2Al₂O₃
    Ti + O₂ → TiO₂
    4B + 3O₂ → 2B₂O₃

  • Reaction with Acids:
    2Al + 6HCl → 2AlCl₃ + 3H₂↑

6. APPLICATION AREAS
6.1. Grain Refiner Applications

Application Function Details
Grain Refiner in Aluminum Alloys Microstructure control Used in AlSi, AlMg, AlCu systems.
Nucleation During Solidification Refines grain structure TiAl₃ and TiB₂ phases form nucleation sites.
Mechanical Property Improvement Increases strength and ductility Provides homogeneous grain structure.

6.2. Casting Processes

Application Function Details
Billet Production Grain refinement Used in continuous casting processes.
Wire and Profile Casting Homogeneous structure Preferred in extrusion applications.
Sheet Production Surface quality Used in rolling applications.

6.3. Sectoral Applications

Application Sector
Engine Blocks, Wheels, Suspension Parts Automotive
High-Strength and Fatigue-Resistant Parts Aerospace
Aluminum Casting Industry Casting Metallurgy
Conductive Aluminum Parts Electrical / Electronics

6.4. Sectoral Suitability Table

Sector Suitability Explanation
Automotive Suitable Engine blocks, wheels, suspension parts
Aerospace Suitable High-strength and fatigue-resistant parts
Casting Metallurgy Suitable Grain refinement and microstructure control
Construction Limited Limited use, depends on alloy type
Electrical/Electronics Limited Can be used in special thermal and structural alloys
Food Packaging Not Suitable Not suitable for food contact

7. STANDARDS AND COMPLIANCE

Standard Description
AMS 4289 Aerospace material specification
ASTM B928 Aluminum alloy grain refiner standards
EN 573 European aluminum alloy standards

8. ALTERNATIVE / SUBSTITUTE PRODUCTS

Alternative Description When to Use
AlTi5B1 Most common grain refiner Standard casting applications
AlTi3B1 Lower Ti content Applications with low titanium requirement
AlTi5B0.2 Low boron content Special alloys with boron sensitivity
AlTi10 High Ti content Applications requiring high titanium
AlTi15 Very high Ti content Applications requiring very strong titanium effect

9. SAFETY AND TOXICOLOGY

Parameter Value
Acute Oral Toxicity (LD50, Rat) > 2,000 mg/kg (low toxicity)
Dermal Toxicity Low
Skin Irritation Mild irritant
Eye Irritation Mild to moderate irritant
Inhalation Metal dust inhalation may cause respiratory tract irritation.
Carcinogenicity Not classified as carcinogenic.
Mutagenicity Not mutagenic.
Chronic Effects Long-term data on aluminum, titanium, and boron compounds is limited.
Environmental Hazards Low to moderate aquatic toxicity.

9.1. GHS Classification

Hazard Class Category H-Statement
Flammable Solid (Metal Dust) Category 1 H228: Flammable solid.
Skin Irritation Category 2 H315: Causes skin irritation.
Eye Irritation Category 2A H319: Causes serious eye irritation.
Specific Target Organ Toxicity Category 3 H335: May cause respiratory irritation.

Signal Word: WARNING

Hazard Pictograms: GHS02 (Flame), GHS07 (Exclamation Mark)

10. STORAGE AND SHELF LIFE

Parameter Condition
Storage Conditions Store in a cool, dry, and well-ventilated area.
Container Requirements Dry, moisture-free environment; store in original packaging.
Temperature Room temperature (15-25°C).
Shelf Life Unlimited under appropriate conditions (except surface oxidation).
Stability Note Stable under normal conditions; forms a passive oxide layer on the surface.

11. PACKAGING OPTIONS

Packaging Type Quantity Material
Waffle Ingot 5 kg, 10 kg, 20 kg Boxed protected, optional vacuum packaging
Stick / Rod 1 kg, 5 kg, 10 kg Plastic wrap or coated metal cases
Wire 1 kg, 5 kg, 10 kg, 25 kg Moisture-proof plastic bags or drums
Granule 1 kg, 5 kg, 10 kg, 25 kg Moisture-proof plastic bags or drums

12. TRANSPORT INFORMATION

Parameter Information
UN Number Not classified (specific regulations apply for metal alloys)
Hazard Class -
Packing Group -
ADR/RID Not regulated (except powder form)
IMDG Not regulated (except powder form)
IATA Not regulated (except powder form)
HS Code 7601.20.00.00.00 (Unwrought aluminum alloys)

13. REGULATORY STATUS

Region / Authority Status
European Union (REACH) Registered as an alloy; evaluated by components
Turkey (KKDIK) Compliance required
TSCA (USA) Registered
China Registered; major production and export country

14. OTHER NAMES AND SYNONYMS

Name Description
AlTi Master Alloy Common name
AlTi10 / AlTi15 Titanium-containing variants
AlTi5B1 / AlTi3B1 Most common grain refiner variants
Titanium Grain Refiner Functional name
AlTi Waffle Physical form name
AlTi Additive Ingot Usage description
Ti Alloy Additive Usage description

15. QUICK REFERENCE TABLE

Property Value
Density ~2.7 g/cm³
Melting Point ~660 °C
Titanium Content (Variant Dependent) 3% – 16%
Boron Content (Variant Dependent) 0% – 1.1%
Physical Forms Waffle, Stick, Rod, Wire, Granule
HS Code 7601.20.00.00.00
GHS Signal Word WARNING

16. CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  • Grain Refiner Effect: AlTiB master alloy provides grain refinement in aluminum alloys through TiAl₃ and TiB₂ phases. Correct dosage and application time are critical.

  • Quality and Origin: Verification of origin and production method is critical for product performance. Trader-sourced products may show variability in quality and origin.

  • Oxidation: Oxidizes in oxidizing atmospheres at high temperatures; inert atmosphere or vacuum is required for melting operations.

  • Acid Reactivity: Reacts with strong acids releasing hydrogen gas.

  • Flammable Powder Hazard: Fine powder form may be flammable and explosive. Dust formation must be avoided.

BEST PRACTICE RECOMMENDATIONS:

  • Storage:

    • Store in a cool, dry, and well-ventilated area.

    • Store in original packaging, moisture-free environment.

    • Keep away from acids and oxidizing agents.

    • Store at room temperature (15-25°C).

  • Handling:

    • Add to molten aluminum bath in controlled amounts.

    • Ensure correct temperature and mixing conditions for optimum grain refinement.

    • If in powder form, use a dust mask (N95 or better), protective goggles, and gloves.

    • Wash hands thoroughly after handling.

    • Use vacuum or inert atmosphere (Ar, N₂) for melting operations.

  • Waste Management:

    • Dispose of in accordance with local regulations.

    • Do not discharge into water sources.

    • For large quantities, aluminum and titanium recovery should be considered.

LEGAL DISCLAIMER
This Technical Data Sheet (TDS) is for informational purposes only and has been prepared based on available technical data. The user is solely responsible for determining the suitability of the product for their specific applications and for complying with all local, national, and international regulations. For complete safety, storage, handling, transport, disposal, and regulatory compliance information, the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier must be consulted. This document does not substitute professional advice. Aluminum Titanium Boron master alloy is a critical grain refiner additive in the aluminum casting industry; correct variant selection and application conditions directly affect product performance.

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