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Neodymium-Aluminum Master Alloy, AlNd5, AlNd10, AlNd15, AlNd20

Neodymium-Aluminum Master Alloy, AlNd5, AlNd10, AlNd15, AlNd20

NEODYMIUM-ALUMINUM MASTER ALLOY (Al-Nd)
1. PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Information
Product Name Neodymium-Aluminum Master Alloy
Chemical Name Aluminum-Neodymium Alloy, Al-Nd Master Alloy
Other Names AlNd, Al-Nd Alloy Ingot, Grain Refiner Alloy, Sputtering Target Alloy
CAS Number No specific CAS number for the alloy; evaluated by components (Al: 7429-90-5, Nd: 7440-00-8)
EC Number No specific EC number for the alloy
Chemical Formula Al-Nd (Nd content varies from 5% to 20% by weight)
Molecular Weight Varies depending on composition
Appearance Silver-gray metallic ingot or granule
Odor Odorless
Physical State (20°C) Solid (metallic ingot, granule or powder)

2. CHEMICAL STRUCTURE
2.1. Molecular Structure
Neodymium-aluminum master alloy consists of neodymium-containing intermetallic phases dispersed within an aluminum matrix. Within the aluminum FCC (Face-Centered Cubic) crystal structure, neodymium-aluminum intermetallic compounds (such as Al₃Nd, Al₁₁Nd₃) are homogeneously distributed. As the neodymium content increases, the amount of intermetallic phases increases and the mechanical and physical properties of the alloy change. The alloy is produced by adding neodymium metal or neodymium fluoride (NdF₃) to molten aluminum.

Structural Features:

              NEODYMIUM-ALUMINUM MASTER ALLOY (Al-Nd)
                          |
                Al Matrix + Nd Intermetallic Phases
                          |
        +----------------+----------------+
        |                |                |
    FCC Crystal     Al₃Nd / Al₁₁Nd₃    High Thermal
    Structure       Intermetallic      Stability
                    Phases

2.2. Structural Properties

Parameter Value
Crystal Structure FCC (Aluminum matrix) + Intermetallic phases (Al₃Nd, Al₁₁Nd₃)
Density ~2.8–3.5 g/cm³ (varies depending on Nd content)
Melting Point ~620–660 °C (varies depending on Nd content)
Appearance Silver-gray metallic ingot or granule
Electrical Conductivity Decreases compared to aluminum; conductivity decreases with increasing Nd content

3. PHYSICAL AND CHEMICAL PROPERTIES

Property Value Description
Appearance Silver-gray metallic ingot or granule -
Odor Odorless -
Chemical Formula Al-Nd (5-20% Nd) -
Density ~2.8–3.5 g/cm³ Varies depending on Nd content
Melting Point ~620–660 °C Varies depending on Nd content
Solubility in Water (25°C) Insoluble -
Solubility in Acids Soluble (with HF, HCl, HNO₃) -
Thermal Conductivity Lower than pure aluminum -
Electrical Conductivity Decreases with increasing Nd content -
Stability Stable under normal conditions; may oxidize at high temperatures -
Magnetic Properties Paramagnetic (due to Nd content) -

4. COMMERCIAL COMPOSITIONS (AlNd GRADES)

Parameter AlNd5 AlNd10 AlNd15 AlNd20
Neodymium (Nd) Content 4.5–5.5% 9.5–10.5% 14.5–15.5% 19.5–20.5%
Aluminum (Al) Content Remainder Remainder Remainder Remainder
Iron (Fe) ≤ 0.2% ≤ 0.2% ≤ 0.2% ≤ 0.2%
Silicon (Si) ≤ 0.1% ≤ 0.1% ≤ 0.1% ≤ 0.1%
Other Rare Earths ≤ 0.5% ≤ 0.5% ≤ 0.5% ≤ 0.5%
Oxygen (O₂) ≤ 0.1% ≤ 0.1% ≤ 0.1% ≤ 0.1%
Carbon (C) ≤ 0.05% ≤ 0.05% ≤ 0.05% ≤ 0.05%
Melting Point (Approx.) ~655 °C ~645 °C ~635 °C ~625 °C
Density (Approx.) ~2.85 g/cm³ ~2.95 g/cm³ ~3.10 g/cm³ ~3.25 g/cm³

5. STABILITY AND REACTIVITY

Parameter Information
Chemical Stability Stable under normal conditions; forms a passive oxide layer on the surface.
Conditions to Avoid Oxidizing atmosphere at high temperatures, strong acids, moisture (prolonged contact).
Incompatible Materials Strong acids (HF, HCl, HNO₃), strong bases, oxidizing agents.
Hazardous Decomposition Products Upon oxidation at high temperatures: aluminum oxide (Al₂O₃) and neodymium oxide (Nd₂O₃).
Hazardous Polymerization Will not occur.
Hygroscopicity Low; does not absorb moisture under normal conditions.

5.1. Chemical Reactions

  • Oxidation (at High Temperature):
    4Al + 3O₂ → 2Al₂O₃
    4Nd + 3O₂ → 2Nd₂O₃

  • Reaction with Acids:
    2Al + 6HCl → 2AlCl₃ + 3H₂↑
    2Nd + 6HCl → 2NdCl₃ + 3H₂↑

  • Reaction with Bases: Reacts with strong bases such as NaOH:
    2Al + 2NaOH + 6H₂O → 2Na[Al(OH)₄] + 3H₂↑

6. APPLICATION AREAS
6.1. Casting Metallurgy and Grain Refiner Addition

Application Function Details
Grain Refiner Addition Grain structure improvement Reduces grain size in aluminum casting alloys, improving mechanical properties.
Modification Addition Mechanical property improvement Increases thermal resistance and hardness values.
Alloying Alloying element Addition of Nd to aluminum-based alloys.

6.2. NdFeB Magnet Production

Application Function Details
Nd Carrier Neodymium source Used as an aluminum-based neodymium carrier.
Magnet Precursor NdFeB production Alternative carrier form for Nd element.

6.3. Electronics and Aerospace

Application Function Details
Lightweight High-Strength Alloys Lightness and strength Aerospace and defense industry structural applications.
Electronic Components Thermal management Cooling and heat dissipation in electronic systems.

6.4. Sputtering Targets and Thin Film Coating

Application Function Details
Sputtering Target Thin film source Al-Nd thin film coating applications in vacuum systems.
PVD Coating Coating material Used in physical vapor deposition (PVD) applications.

6.5. Automotive Industry

Application Function Details
Thermal Resistance Addition High temperature performance Engine parts and high temperature applications.
Strength Addition Mechanical strength Structural and chassis components.

7. PRODUCTION PROCESS
7.1. Raw Material Sources
Neodymium-aluminum master alloy is produced from high-purity aluminum and neodymium-containing compounds:

Source Type Aluminum/Nd Form Major Regions
Aluminum (Al) High purity Al (99.7%+) Global (China, Russia, USA, Europe)
Neodymium Metal (Nd) Elemental Nd China, India, USA
Neodymium Fluoride (NdF₃) Rare earth compound China, USA

7.2. Production Process Flow

Aluminum (Al) + Neodymium Metal (Nd) or Neodymium Fluoride (NdF₃)
         ↓
Vacuum/Inert Atmosphere Melting Furnace (~700-800°C)
         ↓
Homogenization (Mixing and Nd Distribution)
         ↓
Casting (Ingot or Granule Form)
         ↓
Cooling (Under Controlled Conditions)
         ↓
Processing (Cutting, Granulation if Required)
         ↓
Quality Control (Analysis and Inspection)
         ↓
Packaging (Dry, Moisture-Free Environment)

7.3. Process Stages

Stage Description
1. Raw Material Preparation High-purity aluminum and neodymium metal or neodymium fluoride are obtained.
2. Melting Aluminum is melted at ~700-800°C under vacuum or inert atmosphere (Ar).
3. Nd Addition Nd metal or NdF₃ is added to the molten aluminum and mixed.
4. Homogenization The alloy is mixed until homogeneous distribution is achieved.
5. Casting The homogeneous alloy is cast in ingot or granule form.
6. Cooling The alloy is cooled under controlled conditions.
7. Processing Cutting, crushing or granulation operations are performed if required.
8. Packaging Packaged in dry, moisture-free environment to prevent oxidation.

8. SECTORAL SUITABILITY TABLE

Sector Suitability Explanation
Casting Metallurgy Suitable Used as grain refiner and modification additive.
Electronics Suitable Used in thin film and sputtering applications.
Aerospace Suitable Used in lightweight high-strength alloy systems.
Automotive Suitable Used as thermal resistance and strength additive.
Defense Industry Suitable Used in structural and thermal applications.
Cosmetics Not Suitable Direct use is not appropriate.
Food and Pharmaceutical Not Suitable Prohibited due to metallic structure.

9. COMPARISON WITH ALTERNATIVE ALLOYS

Alloy Description Remarks
Al-Ce Low-cost rare earth additive Lower cost; different modification effect.
Al-La Grain refiner and modification additive Similar modification effect; different cost.
Al-Ti-B Conventional grain refiner system Widely used, low-cost system.
Al-Nd-Fe Special magnetic alloy for NdFeB production Special composition for magnetic applications.

10. SAFETY AND TOXICOLOGY

Parameter Value
Acute Oral Toxicity (LD50, Rat) > 2,000 mg/kg (low toxicity)
Dermal Toxicity Low
Skin Irritation Mild irritant
Eye Irritation Mild to moderate irritant
Inhalation Metal dust inhalation may cause respiratory tract irritation.
Carcinogenicity Not classified as carcinogenic.
Mutagenicity Not mutagenic.
Chronic Effects Long-term data on aluminum and neodymium compounds is limited.
Environmental Hazards Low to moderate aquatic toxicity.

11. GHS CLASSIFICATION

Hazard Class Category H-Statement
Flammable Solid (Metal Dust) Category 1 H228: Flammable solid.
Skin Irritation Category 2 H315: Causes skin irritation.
Eye Irritation Category 2A H319: Causes serious eye irritation.
Specific Target Organ Toxicity Category 3 H335: May cause respiratory irritation.

Signal Word: WARNING

Hazard Pictograms: GHS02 (Flame), GHS07 (Exclamation Mark)

UN Number: Not classified (specific regulations apply for metal alloys).

12. PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P210 Keep away from heat/sparks/open flames/hot surfaces.
P240 Ground/bond container and receiving equipment.
P241 Use explosion-proof electrical/ventilating/lighting equipment.
P261 Avoid breathing dust.
P264 Wash thoroughly after handling.
P271 Use only in well-ventilated areas.
P280 Wear protective gloves/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present and easy to do.
P337+P313 If eye irritation persists: Get medical advice/attention.
P501 Dispose of contents/container in accordance with local regulations.

13. FIRST AID MEASURES

Exposure Route Action to Take
Inhalation Remove to fresh air. If symptoms persist, seek medical attention.
Skin Contact Wash with plenty of soap and water. Remove contaminated clothing. If irritation persists, seek medical attention.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Remove contact lenses. If irritation persists, seek medical attention.
Ingestion Rinse mouth. Do not induce vomiting. Drink plenty of water. If large amount is swallowed, seek medical attention.

14. STORAGE AND SHELF LIFE

Parameter Condition
Storage Conditions Store in a cool, dry, and well-ventilated area. Ensure a moisture-free environment.
Container Requirements Moisture-proof, tightly closed containers.
Temperature Room temperature (15-25°C).
Shelf Life Unlimited under appropriate conditions (except surface oxidation).
Stability Note Stable under normal conditions; forms a passive oxide layer on the surface. Prolonged exposure to humid conditions may cause surface darkening.

15. PACKAGING OPTIONS

Packaging Type Quantity Material
Ingot 1 kg, 5 kg, 10 kg Plastic wrap or coated metal cases.
Granule / Chip 1 kg, 5 kg, 10 kg, 25 kg Moisture-proof plastic bags or drums.
Sputtering Target Custom sizes Vacuum packaging, inert atmosphere.

16. TRANSPORT INFORMATION

Parameter Information
UN Number Not classified (specific regulations apply for metal alloys).
Hazard Class -
Packing Group -
ADR/RID Not regulated (except powder form).
IMDG Not regulated (except powder form).
IATA Not regulated (except powder form).
HS Code 7601.20.00.00.00 (Unwrought aluminum alloys).

17. REGULATORY STATUS

Region / Authority Status
European Union (REACH) Registered as an alloy; evaluated by components.
Turkey (KKDIK) Compliance required.
TSCA (USA) Registered.
China Registered; major production and export country.

18. OTHER NAMES AND SYNONYMS

  • AlNd Master Alloy

  • Neodymium Aluminum

  • Grain Refiner Alloy

  • Al-Nd Alloy Ingot

  • Sputtering Target Alloy

  • AlNd5, AlNd10, AlNd15, AlNd20

  • Aluminum-Neodymium Master Alloy

19. QUICK REFERENCE TABLE

Property Value
CAS Number No specific CAS for the alloy
EC Number No specific EC for the alloy
Chemical Formula Al-Nd (5-20% Nd)
Appearance Silver-gray metallic ingot or granule
Density ~2.8–3.5 g/cm³
Melting Point ~620–660 °C
Solubility in Water Insoluble
UN Number -
HS Code 7601.20.00.00.00
GHS Signal Word WARNING

20. CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  • High Temperature Oxidation: The alloy oxidizes in oxidizing atmospheres at high temperatures; Al₂O₃ and Nd₂O₃ form on the surface. Inert atmosphere or vacuum is required for melting operations.

  • Acid Reactivity: Reacts with strong acids releasing hydrogen gas. Acid use must be controlled.

  • Base Reactivity: Reacts with strong bases (such as NaOH) releasing hydrogen gas.

  • Flammable Powder Hazard: Fine powder form may be flammable and explosive. Dust formation must be avoided.

  • Non-Homogeneous Distribution: If Nd content is not homogeneously distributed within the alloy, performance variations may occur in use.

BEST PRACTICE RECOMMENDATIONS:

  • Storage:

    • Store in a cool, dry, and well-ventilated area.

    • Use moisture-proof containers.

    • Keep away from acids and oxidizing agents.

    • If in powder form, keep away from ignition sources.

    • Store at room temperature (15-25°C).

  • Handling:

    • Use in well-ventilated areas.

    • If in powder form, use a dust mask (N95 or better), protective goggles, and gloves.

    • If in ingot form, use protective equipment during mechanical processing.

    • For melting operations, use vacuum or inert atmosphere (Ar, N₂).

    • Wash hands thoroughly after handling.

  • Waste Management:

    • Dispose of in accordance with local regulations.

    • Do not discharge into water sources.

    • For large quantities, aluminum and rare earth recovery should be considered.

LEGAL DISCLAIMER
This Technical Data Sheet (TDS) is for informational purposes only and has been prepared based on available technical data. The user is solely responsible for determining the suitability of the product for their specific applications and for complying with all local, national, and international regulations. For complete safety, storage, handling, transport, disposal, and regulatory compliance information, the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier must be consulted. This document does not substitute professional advice. Neodymium-aluminum master alloy is a metallic product that must be stored and handled under appropriate conditions; powder form may be flammable.

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