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Calcined Anthracite Coal, Coal Calcinate, Anthracite Recarburizer, 8029-10-5

Calcined Anthracite Coal, Coal Calcinate, Anthracite Recarburizer, 8029-10-5

CALCINED ANTHRACITE COAL 

1. PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Information
Product Name Calcined Anthracite Coal
Chemical Name Calcined Anthracite Carbon, Carbon Additive
Other Names Anthracite Recarburizer, Carbon Additive (Anthracite), Devolatized Anthracite, Coal Calcinate, Anthracite-based Carbon Additive
CAS Number 8029-10-5
EINECS Number 269-111-1
HS Code 2701.11
Appearance Black, shiny, hard granules or powder
Odor No characteristic mineral odor
Physical State (20°C) Solid (granules/powder)

2. WHAT IS CALCINATION?

Calcination is the process of heating a substance to high temperatures (typically 800-1500°C) in the presence or absence of air or oxygen to bring about physical and/or chemical transformation. This process removes volatile components, evaporates moisture, and makes the material purer, more stable, or more reactive.

2.1. Purpose of Calcination

Purpose Description
Removal of Volatile Matter Moisture and volatiles are removed from coal, clay, metal oxides, etc.
Purification Chemical impurities are eliminated
Structural Modification Crystal structure of some minerals changes
Increased Reactivity Metal oxides become more easily reducible

3. DEFINITION OF CALCINED ANTHRACITE COAL

Calcined Anthracite Coal is a type of coal that has been heated to high temperatures (typically 1200-1500°C) in isolation from air to remove volatile matter and moisture, resulting in a high fixed carbon content. The term "calcined" means purified by heat treatment; as a result of this process, the coal becomes harder, more conductive, and has lower sulfur content.

4. CHEMICAL STRUCTURE

4.1. Molecular Structure

Calcined anthracite coal consists primarily of carbon (C) atoms arranged in a graphite-like but more disordered structure. During the high-temperature calcination process, volatile matter (compounds containing hydrogen, oxygen, nitrogen, and sulfur) is removed, and the bonds between carbon atoms are rearranged. This process increases the material's electrical conductivity and thermal stability.

Structural Features:

 

                    CALCINED ANTHRACITE COAL
                          |
                  High Carbon Structure
                    (90-95% Fixed C)
                          |
        +----------------+----------------+
        |                |                |
    Disordered         High Temperature   Low Volatile
    Graphite-like      Calcination        Matter
    Structure          (1200-1500°C)

4.2. Elemental Composition

Component Typical Value Description
Fixed Carbon (C) 90 – 95% Main component; functions as carbon additive
Volatile Matter ≤ 1.5% Almost completely removed by calcination
Ash 3 – 6% Inorganic mineral residues
Sulfur (S) < 0.25% Low sulfur content; critical for quality steel
Moisture ≤ 1.0% Low moisture content
Phosphorus (P) < 0.02% Low phosphorus

5. PHYSICAL AND CHEMICAL PROPERTIES

Property Value Description
Appearance Black, shiny, hard granules or powder -
Odor No characteristic mineral odor -
Color Black - gray -
Fixed Carbon 90 – 95% -
Volatile Matter ≤ 1.5% -
Ash Content ≤ 6.0% -
Sulfur (S) < 0.25% -
Moisture ≤ 1.0% -
Density 2.2 – 2.5 g/cm³ -
Bulk Density 0.8 – 1.2 g/cm³ Particle size dependent
Electrical Conductivity High Increased by calcination
Thermal Conductivity High -
Particle Size 0-1 mm, 1-3 mm, 3-8 mm Customizable

6. TECHNICAL SPECIFICATIONS (TYPICAL)

Parameter Specification
Fixed Carbon ≥ 90.0 – 95.0%
Volatile Matter ≤ 1.5%
Ash Content ≤ 5.0 – 6.0%
Sulfur ≤ 0.25%
Moisture ≤ 1.0%
Phosphorus ≤ 0.02%
Density 2.2 – 2.5 g/cm³
CAS Number 8029-10-5
EINECS Number 269-111-1

7. PRODUCTION PROCESS

7.1. Calcination Process Flow

Raw Anthracite → Preparation (Crushing, Screening) → Calcination Furnace
(1200-1500°C, Isolated from Air)
         ↓
Cooling → Crushing/Screening → Calcined Anthracite Coal

7.2. Process Stages

Stage Description
1. Raw Anthracite Selection High carbon, low sulfur anthracite is selected
2. Preparation Crushing, screening, and washing to remove impurities
3. Calcination Heating at 1200-1500°C in furnaces isolated from air
4. Volatile Matter Removal Volatile components (H₂, CO₂, H₂O, etc.) are removed as gas
5. Cooling Controlled cooling to prevent thermal shock
6. Crushing/Screening Grinding to desired particle size

8. APPLICATION AREAS

8.1. Steelmaking (Most Important Application)

Application Function Details
Recarburization Carbon adjustment Used to add carbon to molten steel
Induction Furnaces Carbon additive Precise carbon content adjustment
Electric Arc Furnaces Carbon source Requires low sulfur and high fixed carbon
Carbon Content Adjustment Quality control Improves steel quality

8.2. Foundry Industry

Application Function Details
Graphitization Enhancer Casting quality In ductile iron and gray iron processes
Slag Reduction Surface quality Reduces slag formation, improves surface finish
Carbon Additive Alloying element Improves casting quality

8.3. Electrode Manufacturing

Application Function Details
Carbon Paste Conductive material Aluminum and ferroalloy production
Electrode Component High conductivity Increases electrical conductivity
Stabilizer Low reactivity Extends electrode life

8.4. High Temperature Industrial Furnaces

Application Function Details
Clean Carbon Source Fuel Clean combustion with low ash and sulfur
Refractory Furnaces Carbon additive Provides stable combustion
Heating Systems Energy source High temperature applications

8.5. Refractory Materials

Application Function Details
Carbon Filler Refractory bricks As carbon additive
Furnace Lining Thermal insulation High temperature resistance

9. COMPARISON WITH OTHER CARBON ADDITIVES

Additive Type Fixed C (%) Sulfur (%) Volatile Matter (%) Application Area
Calcined Anthracite 90 – 95 < 0.25 < 1.5 Steel, foundry, electrodes
Graphitized Petroleum Coke 98 – 99 < 0.05 < 0.5 Aluminum, high-quality casting
Calcined Petroleum Coke 97 – 98 < 0.5 < 0.5 General steel production
Natural Graphite 85 – 95 < 0.1 < 1.0 Lubricants, refractories

10. SECTOR SUITABILITY TABLE

Sector Suitability Description
Steelmaking Mandatory Recarburizer for carbon adjustment
Foundry High quality Graphitization and surface quality
Electrode Manufacturing Conductive carbon Carbon paste electrodes
Industrial Fuel Clean combustion Low ash/sulfur for high-temp furnaces
Refractory Carbon additive Refractory bricks and fillers
Chemicals Limited use Not directly in synthesis, as energy source
Agriculture Not suitable No direct use

11. SECTOR MANDATORY USE SUMMARY

Sectors Requiring Mandatory Use

1. Steelmaking

  • Why mandatory? Used as recarburizer to precisely adjust carbon content in molten steel. Low sulfur and high fixed carbon are required, especially in induction furnaces and electric arc furnaces.

  • Alternatives? Petroleum coke and graphitized coke can be alternatives, but CAC offers more balanced performance in terms of cost, sulfur, and volatile matter.

2. Foundry Industry

  • Why mandatory? Used to improve casting quality, promote graphitization, and reduce slag formation. Preferred in ductile iron and gray iron processes.

  • Alternatives? Natural graphite or petroleum-based additives may be insufficient in some applications.

3. Electrode Manufacturing

  • Why mandatory? High conductivity and low reactivity are required for carbon paste electrodes used in aluminum and ferroalloy production. CAC provides these properties optimally.

  • Alternatives? Graphitized petroleum coke is used for high purity, but CAC is more economical and process-compatible.

4. High Temperature Industrial Furnaces

  • Why mandatory? Provides clean combustion due to low ash and sulfur content. Used as carbon source in refractory furnaces.

  • Alternatives? Raw coal or low-quality carbon additives reduce process efficiency and create environmental risks.

12. PACKAGING OPTIONS

Packaging Type Quantity Material
Kraft Bag 25 kg PE-lined kraft paper bag
Fiber Drum 50 kg PE-lined fiber drum
Plastic Drum 50 kg HDPE drum
Big-Bag 500 kg, 1000 kg PE-lined PP woven bag
Bulk 20-25 tons Truck or container

13. STORAGE AND SHELF LIFE

Parameter Condition
Storage Conditions Store in a cool, dry, well-ventilated area
Container Requirements Keep in moisture-proof containers
Moisture Protection Store in dry environment
Shelf Life 24 months under proper conditions
Stability Note Not hygroscopic; resistant to moisture

14. SAFETY AND TOXICOLOGY

Parameter Information
Acute Oral Toxicity Low toxicity (inert material)
Skin Irritation Mechanical irritant
Eye Irritation Mechanical irritant
Inhalation Dust may cause respiratory tract irritation
Carcinogenicity Not classified as a carcinogen
Mutagenicity Not mutagenic

15. GHS CLASSIFICATION

Hazard Class Category H-Statement
No significant hazard classification

Signal Word: None

Hazard Pictograms: None

16. TRANSPORT INFORMATION

Parameter Information
UN Number Not applicable (not dangerous goods)
Hazard Class Not applicable
Packing Group Not applicable
ADR/RID Not regulated
IMDG Not regulated
IATA Not regulated

17. OTHER NAMES AND SYNONYMS

English Name Description
Calcined Anthracite Coal Standard trade name
Anthracite Carbon Calcined Calcined anthracite carbon
Coal, Anthracite, Calcined Customs and technical documentation
Calcined Anthracite Shortened form; used in catalogs
Coal Calcinate Used in metallurgy and refractories
Devolatized Anthracite Volatile matter removed anthracite
Anthracite Recarburizer Anthracite-based carbon additive (steel/foundry)
Carbon Additive (Anthracite) Anthracite-derived carbon additive
CAC Abbreviation

18. QUICK REFERENCE TABLE

Property Value
CAS Number 8029-10-5
EINECS Number 269-111-1
HS Code 2701.11
Appearance Black, shiny, hard granules or powder
Fixed Carbon 90 – 95%
Volatile Matter ≤ 1.5%
Sulfur < 0.25%
Ash Content ≤ 6.0%
Density 2.2 – 2.5 g/cm³
Particle Size 0-1 mm, 1-3 mm, 3-8 mm
Shelf Life 24 months
UN Number Not applicable

19. CRITICAL NOTICES

  • Calcined at high temperature; volatile matter has been removed

  • Low sulfur content (critical for steel quality)

  • High electrical conductivity

  • Resistant to moisture

  • Respiratory protection recommended for powder handling

  • More economical and balanced performance compared to other carbon additives

LEGAL DISCLAIMER

This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The user is solely responsible for determining the suitability of the product for their specific application and for complying with all local, national, and international regulations. For complete safety, storage, handling, transport, waste, and regulatory compliance information, the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier must be consulted. This document does not substitute professional advice.

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