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🧴 Anti-Tack L100 – Comprehensive Technical Dossier
1️⃣ Product Definition
Anti-Tack L100 is a zinc-based liquid soap formulated as a non-stick lubricant. It is designed to prevent tackiness and adhesion between uncured rubber sheets or molded elastomeric components during processing, storage, or transport. The product forms a thin, uniform film on rubber surfaces, facilitating easy separation, clean handling, and defect-free downstream processing.
2️⃣ Chemical Composition & Physical Properties
| Property | Unit | Typical Value | Method / Notes |
|---|---|---|---|
| Appearance | — | White liquid | Homogeneous, stable emulsion |
| Chemical Type | — | Zinc-based liquid soap | Contains zinc salts of fatty acids |
| Density | g/cm³ | 1.01 ± 0.03 | ASTM 1509 @ 23.5 ± 5 °C |
| Additive Content | % wt | 29 ± 5 | Active solids content |
| pH (6% solution) | — | 11 ± 1 | Alkaline; may require PPE during handling |
| Operating Temperature | °C | 20 ± 4 | Ideal for batch-off systems |
| Recommended Dilution | % wt | 7–14% | Based on tackiness level and process type |
| Shelf Life | Months | 36 | If stored at 20 ± 5 °C, dry & shaded area |
| Packaging | — | 4 x 160 kg drums (640 kg/pallet) | Standard industrial packaging |
3️⃣ Functional Benefits
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✅ Anti-Adhesion: Prevents rubber sheets or molded parts from sticking during cooling, stacking, or transport.
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✅ Surface Protection: Forms a temporary barrier that reduces contamination and mechanical damage.
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✅ Process Efficiency: Reduces downtime, improves handling, and minimizes scrap due to sticking or tearing.
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✅ Alkaline Cleaning Effect: Helps remove residual processing agents or dust from rubber surfaces.
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✅ Compatible with Multiple Rubber Types: Suitable for NR, SBR, EPDM, NBR, and other elastomers.
4️⃣ Application Guidelines
| Step | Description |
|---|---|
| Preparation | Ensure ambient temperature is 20 ± 4 °C. Use clean, preferably softened water. |
| Dilution | Prepare 7–14% solution by weight. Example: 7–14 kg product + water to 100 L. |
| Mixing | Add product slowly into water under stirring until fully homogenized. |
| Application Method | Dip tank or spray system. Ensure full surface coverage. |
| Drying | Allow natural air drying. No heating required. |
| Cleaning | Rinse equipment with water after use. |
| Tank Maintenance | Inspect weekly for sediment; clean if necessary. |
5️⃣ Industrial Applications
| Industry | Use Case |
|---|---|
| Rubber Manufacturing | Batch-off process for uncured rubber sheets |
| Automotive Components | Hoses, seals, gaskets, bushings |
| Footwear Production | EVA, PU, TPR soles and midsoles |
| Tire Industry | Green tire handling and storage |
| Elastomer Molding | Anti-stick coating for molded parts |
| Polymer Sheet Processing | Prevents adhesion in film and sheet extrusion |
6️⃣ Regulatory & Safety Notes
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⚠️ Alkaline Product: Use gloves, goggles, and protective clothing during handling.
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📄 MSDS Required: For full hazard classification, first aid, and transport information.
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🧯 Storage: Keep in original packaging, away from direct sunlight and freezing conditions.
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♻️ Disposal: Follow local regulations for alkaline aqueous waste.
7️⃣ CAS Numbers of Potential Active Ingredients
| Component | CAS Number | Function |
|---|---|---|
| Zinc Stearate | 557-05-1 | Anti-tack, lubricant |
| Zinc Oleate | 557-09-5 | Surface modifier |
| Zinc Ricinoleate | 13040-19-2 | Odor absorber, surfactant |
| Stearamide | 124-26-5 | Slip agent for plastics/rubbers |
| Polydimethylsiloxane | 63148-62-9 | Silicone-based release agent |
| Talc | 14807-96-6 | Physical anti-tack, filler |
Note: Anti-Tack L100 is a formulated product; exact CAS numbers depend on MSDS disclosure.
8️⃣ Related Keywords for Catalogs & SEO
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Anti-Tack Agent
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Zinc-Based Rubber Lubricant
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Batch-Off Release Solution
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Non-Stick Rubber Coating
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Rubber Sheet Separator
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Elastomer Processing Aid
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High pH Soap for Rubber
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Rubber Anti-Adhesive
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White Liquid Anti-Tack
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Rubber Handling Additive
