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Anti-Tack Agent, Anti-Tack L100, Anti-Tack Lubricant, Rubber Sheet Release, Rubber Film Separator, Industrial Rubber Lubricant

Anti-Tack Agent, Anti-Tack L100, Anti-Tack Lubricant, Rubber Sheet Release, Rubber Film Separator, Industrial Rubber Lubricant

ANTI-TACK L100

Product Name: Anti-Tack L100
Product Type: Zinc-Based Liquid Soap (Anti-Tack Lubricant)
Application: Rubber Release Agent / Anti-Adhesive Coating

SECTION 1: PRODUCT IDENTIFICATION AND DESCRIPTION

Parameter Description
Product Name Anti-Tack L100
Other Names Antitack, Anti-Tack, Rubber Sheet Release Agent, Rubber Film Separator, Batch-Off Compound, Zinc-Based Lubricant
Product Type Zinc-based liquid soap (anti-tack lubricant)
Appearance White liquid
Chemical Type Zinc soap (zinc-based liquid soap formulation)
Function Prevents adhesion of rubber sheets, films, and elastomer products during processing and storage
Application Method Dipping or spray application
Shelf Life 36 months (at 20 ± 5°C, dry and protected from sunlight)

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value
Appearance White liquid
Chemical Type Zinc-based liquid soap
Density (ASTM 1509 @ 23.5 ± 5°C) 1.01 ± 0.03 g/cm³
Solid Content (Weight) 29% ± 5%
pH (6% Solution) 11 ± 1 (Alkaline)
Recommended Working Temperature 20 ± 4°C
Recommended Use Concentration 7% - 14% solution
Shelf Life 36 months (at 20 ± 5°C, dry, protected from sunlight)
Packaging Type 4 x 160 kg drums (640 kg per pallet)
Solubility in Water Dispersible (forms emulsion)
Flash Point Not applicable (aqueous based)

SECTION 3: FUNCTIONAL PROPERTIES

Property Description
Anti-Tack Effect Prevents adhesion of rubber sheets and films, ensuring smooth production flow
Surface Film Formation Forms a protective, homogeneous film on product surfaces
Alkaline Cleaning Effect Provides mild cleaning action; helps remove particles and residues from surfaces
Uncured Rubber Compatibility High performance in pre-vulcanization applications
Release Properties Provides effective release between rubber layers during storage and processing
Non-Staining Does not stain rubber surfaces
Heat Stability Stable under normal processing conditions

SECTION 4: APPLICATION AREAS

4.1. Rubber and Elastomer Production

Application Description
Batch-Off Systems Used during cooling and storage of rubber compounds
Uncured Rubber Sheets Prevents adhesion of rubber sheets during storage
Elastomer Processing Compatible with EPDM, SBR, NR, NBR, and other rubber types

4.2. Automotive Industry

Application Description
Seals and Gaskets Production of rubber-based seals and gaskets
Hoses Rubber hose manufacturing
Vibration Parts Rubber vibration dampening components

4.3. Tire Industry

Application Description
Tire Processing Separation and processing of uncured tire strips
Storage Prevents adhesion of tire components during storage

4.4. Footwear Industry

Application Description
Shoe Soles Production of rubber, PU, EVA, and TPR soles
Mold Release Surface protection and mold separation

4.5. Polymer Processing

Application Description
Film and Sheet Production Anti-blocking agent for plastic films and sheets
Packaging Surface adhesion reduction

SECTION 5: INDUSTRY SUITABILITY MATRIX

Industry Suitability Description
Rubber & Elastomer Production High Prevents adhesion of uncured rubber sheets in batch-off systems
Automotive Industry High Production of seals, hoses, and rubber-based parts
Tire Industry High Processing and storage of uncured tire strips
Footwear & Sole Production High PU, EVA, TPR sole production and mold release
Polymer Shaping High Film, sheet, and profile separation
Packaging & Lamination Moderate Anti-blocking additive for surface adhesion reduction
Medical Rubber Products Limited Requires careful evaluation (contact with skin)

SECTION 6: APPLICATION INSTRUCTIONS

6.1. Preparation

Parameter Details
Ambient Temperature 20 ± 4°C
Equipment Mixing tank with agitator, measuring container, protective gloves and goggles
Water Quality Clean, preferably softened water

6.2. Solution Preparation

Parameter Details
Recommended Concentration 7% - 14% (adjustable based on application intensity)
Example (100 L Solution - Light Application) 7 kg product + 93 L water
Example (100 L Solution - Heavy Application) 14 kg product + 86 L water
Mixing Procedure Slowly add product to water; mix until homogeneous solution is obtained
Mixing Time Until complete dispersion is achieved

6.3. Application

Parameter Details
Application Method Dipping (dip tank) or spray system
Application Surface Uncured rubber sheets, strips, or parts
Dwell Time A few seconds for film formation
Drying Air drying sufficient; heating not required
Film Thickness Thin, uniform film

6.4. Cleaning and Maintenance

Parameter Details
Equipment Cleaning Rinse equipment with water after application
Tank Maintenance Weekly sediment check; drain and clean if necessary
Quality Control Regular checking of solution concentration and pH

SECTION 7: APPLICATION SUMMARY TABLE

Stage Details
Preparation 20 ± 4°C ambient temperature, clean water, agitator, protective equipment
Concentration 7% - 14% (based on application intensity)
Mixing Ratio 7 - 14 kg product + water to make 100 L solution
Application Method Dipping or spraying
Application Surface Uncured rubber sheets, strips, parts
Drying Time Natural air drying (no heating required)
Cleaning Rinse equipment with water
Tank Maintenance Weekly sediment check and cleaning if necessary

SECTION 8: COMPARATIVE PRODUCT TABLE

Alternative Product Form Type / Active Structure Description
Antitack TP-130 Powder Anti-adhesive mixture Used for uncured rubber strips; powder form, non-dusting
TACK-BOS Liquid Batch-off shampoo Forms film on rubber surfaces; dip application
Polymer Slip Agents Liquid/Powder Stearamide, Oleamide, Erucamide Slip and anti-tack for plastic and elastomer surfaces
Silicone-Based Release Agents Liquid Polydimethylsiloxane (PDMS) Mold release and surface protection; injection molding
Talc / Mica / Kaolin Powder Inorganic fillers Low cost, physical barrier for adhesion reduction

SECTION 9: TECHNICAL SELECTION CRITERIA

Criterion Description
Formulation Compatibility Chemical compatibility with rubber type (NR, SBR, EPDM)
Application Method Dipping vs. spraying; liquid vs. powder
Surface Effect Film thickness, slip properties, cleaning effect
Cost and Logistics Packaging type, storage convenience, shelf life
ERP Compatibility CAS numbers, technical data, MSDS/TDS integration
Environmental Impact Biodegradability, disposal requirements

SECTION 10: COMMON ACTIVE INGREDIENTS IN ANTI-TACK PRODUCTS

Chemical Name CAS Number Description
Zinc Stearate 557-05-1 Most common zinc soap; used as anti-tack and mold release agent
Zinc Oleate 557-09-5 Alternative zinc soap; surface slip agent
Zinc Ricinoleate 13040-19-2 Odor binding and surface active properties
Stearamide 124-26-5 Slip agent; surface slip in plastics and rubber
Oleamide 301-02-0 Common slip agent in polyolefins
Erucamide 112-84-5 High temperature slip agent
Polydimethylsiloxane (PDMS) 63148-62-9 Silicone-based mold release and surface protector
Talc 14807-96-6 Physical anti-tack; powder form, low cost
Kaolin 1332-58-7 Inorganic filler; surface barrier formation
Calcium Stearate 1592-23-0 Powder form anti-tack and slip agent

Note: Anti-Tack L100 is a formulated product. CAS numbers above represent potential components. For exact CAS numbers, refer to the official MSDS.

SECTION 11: SAFETY AND STORAGE INFORMATION

Parameter Information
Personal Protection Gloves, goggles, and protective clothing recommended during application
Storage Conditions Ventilated, dry area; protect from direct sunlight
Storage Temperature 20 ± 5°C
Shelf Life 36 months under recommended conditions
MSDS Requirement Must be used with Safety Data Sheet
Skin Contact Wash with soap and water
Eye Contact Rinse immediately with plenty of water; seek medical attention if irritation persists
Inhalation Move to fresh air if mist is inhaled
Ingestion Do not induce vomiting; seek medical attention
Environmental Precautions Avoid release to drains and water bodies

SECTION 12: PACKAGING AND LOGISTICS

Parameter Information
Packaging Type 4 x 160 kg drums (640 kg per pallet)
Alternative Packaging IBC tanks, bulk containers (subject to agreement)
Storage Keep containers tightly closed
Transport Not classified as dangerous goods for transport
Shelf Life 36 months under recommended conditions

SECTION 13: KEYWORDS (SEO / ERP / Application Focus)

Technical and Chemical Keywords

  • Anti-Tack Agent

  • Zinc-Based Lubricant

  • Zinc Soap

  • Liquid Anti-Tack

  • Rubber Release Agent

  • Batch-Off Compound

  • Anti-Adhesive Coating

  • Non-Stick Additive

  • High Alkaline Soap

Sector and Application Keywords

  • Rubber Processing Aid

  • Elastomer Separation Fluid

  • Rubber Sheet Release

  • Non-Stick Rubber Treatment

  • Vulcanization Pre-Coating

  • Rubber Anti-Stick Solution

  • EPDM/SBR/NR Anti-Tack

  • Rubber Sheet Dip Solution

  • Rubber Film Separator

  • Industrial Rubber Lubricant

  • Bulk Rubber Additive

SECTION 14: SUMMARY AND CRITICAL NOTES

Product Summary

Parameter Value
Product Anti-Tack L100
Type Zinc-based liquid soap
Appearance White liquid
Density 1.01 ± 0.03 g/cm³
pH (6% solution) 11 ± 1
Use Concentration 7% - 14%
Application Dipping or spraying
Shelf Life 36 months
Packaging 160 kg drums (4 per pallet)

CRITICAL NOTES

  1. Formulated Product: Anti-Tack L100 is a formulated product. CAS numbers of individual components should be entered into ERP systems based on the official MSDS.

  2. Alkaline Nature: The high pH (11 ± 1) provides cleaning effect on rubber surfaces but requires careful handling to avoid skin and eye contact.

  3. Application Flexibility: Can be applied by dipping or spraying methods, providing flexibility in different production environments.

  4. Concentration Adjustment: Recommended concentration range (7% - 14%) allows adjustment based on specific application requirements and rubber types.

  5. Temperature Control: Optimal working temperature is 20 ± 4°C. Higher or lower temperatures may affect product performance.

  6. Surface Film: Forms a protective film on rubber surfaces that prevents adhesion without affecting rubber properties.

  7. Compatibility: Compatible with NR, SBR, EPDM, NBR, and most common rubber types used in the industry.

  8. Shelf Life: 36 months under recommended storage conditions; protect from freezing and direct sunlight.

  9. MSDS Required: Always refer to the official Safety Data Sheet for comprehensive safety, handling, and disposal information.

  10. ERP Documentation: For ERP integration, use MSDS as the primary source for component CAS numbers and technical specifications.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is based on available technical data. The user is solely responsible for determining the product's suitability for their specific application and for complying with all applicable local, national, and international regulations. For complete safety, storage, handling, transportation, disposal, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are responsible for testing the product in their own processes and applications. All local, national, and international regulations must be followed when working with Anti-Tack L100.

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