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Trioctyl Phosphate, Tris 2-ethylhexyl Phosphate, TEHP, TOP, TOF, 78-42-2

Trioctyl Phosphate, Tris 2-ethylhexyl Phosphate, TEHP, TOP, TOF, 78-42-2

TRIOCTYL PHOSPHATE (TOF / TEHP / TOP) 

CAS Number: 78-42-2
EC Number (EINECS): 201-116-8
Molecular Formula: C₂₄H₅₁O₄P
Molecular Weight: 434.63 g/mol
REACH Registration No: 01-2119491304-40-XXXX

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name (IUPAC) Tris(2-ethylhexyl) phosphate
Other Names Trioctyl Phosphate, TEHP, TOP, TOF, Phosphoric acid tris(2-ethylhexyl) ester, Tris(2-ethylhexyl) phosphate
CAS Number 78-42-2
EC Number (EINECS) 201-116-8
Molecular Formula C₂₄H₅₁O₄P
Molecular Weight 434.63 g/mol
Chemical Class Organophosphate ester (phosphate ester)
Structure [(C₈H₁₇O)₃P=O] - Phosphate ester with three 2-ethylhexyl groups
Appearance Colorless to light yellow liquid
Odor Mild characteristic
REACH Registration No 01-2119491304-40-XXXX

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Range
Molecular Formula C₂₄H₅₁O₄P
Molecular Weight 434.63 g/mol
Appearance Colorless to light yellow liquid
Odor Mild characteristic
Density (20°C) ~0.92 g/cm³
Boiling Point ~215°C (at 4 mmHg)
Melting Point < -70°C
Flash Point > 110°C (Pensky-Martens closed cup)
Autoignition Temperature > 400°C
Viscosity (25°C) 13 - 15 cP (mPa·s)
Refractive Index (n²⁰D) ~1.442
Solubility in Water Insoluble (~0.001 g/L)
Solubility in Organic Solvents Soluble in alcohols, ketones, ethers, hydrocarbons
Vapor Pressure (20°C) < 0.01 mmHg (very low)
LogP (octanol/water) ~6.0 (highly hydrophobic)
Acid Value ≤ 0.1 mg KOH/g
Water Content ≤ 0.1%

SECTION 3: SOLUBILITY PROFILE

Solvent Solubility Condition
Water Insoluble All temperatures
Methanol Soluble -
Ethanol Soluble -
Acetone Soluble -
Ethyl Acetate Soluble -
Benzene Soluble -
Toluene Soluble -
Chloroform Soluble -
Mineral Oils Soluble -
Aliphatic Hydrocarbons Soluble -

Critical Note: Trioctyl phosphate is insoluble in water (hydrophobic) but shows excellent miscibility with most organic solvents, oils, and polymers. Its high LogP value (~6.0) explains its oil solubility and effectiveness as a plasticizer.

SECTION 4: CHEMICAL PROPERTIES AND REACTIONS

Property Description
Chemical Class Organophosphate ester (phosphate ester)
Functional Group Phosphate ester (P=O and P-O-C bonds)
Reactivity Low reactivity under normal conditions
Hydrolysis (Acidic) Slow hydrolysis in acidic medium; releases 2-ethylhexyl alcohol and phosphoric acid
Hydrolysis (Basic) Slow hydrolysis in basic medium
Thermal Decomposition > 250°C releases phosphorus oxides, carbon oxides, and hydrocarbons
Oxidation May react with strong oxidizers

4.1. Stability

Parameter Information
Thermal Stability Stable under normal conditions (up to ~200°C)
Hydrolytic Stability Stable at neutral pH; slow hydrolysis in acidic/basic conditions
UV Stability Good
Incompatibilities Strong oxidizers, strong acids (at high temperature), strong bases (at high temperature)
Decomposition Products Phosphorus oxides (POₓ), 2-ethylhexyl alcohol, CO, CO₂

SECTION 5: PURITY AND QUALITY SPECIFICATIONS

Parameter Standard Grade High Purity Grade
Purity (GC) ≥ 98.0% ≥ 99.0%
Appearance Colorless to light yellow liquid Colorless liquid
Color (APHA) ≤ 100 ≤ 50
Density (20°C) 0.920 - 0.925 g/cm³ 0.921 - 0.923 g/cm³
Acid Value (mg KOH/g) ≤ 0.1 ≤ 0.05
Water Content (KF) ≤ 0.1% ≤ 0.05%
Refractive Index (n²⁰D) 1.441 - 1.444 1.442 - 1.443
Color (Hazen) ≤ 100 ≤ 50
Viscosity (25°C) 13 - 15 cP 13 - 14 cP

SECTION 6: MAJOR APPLICATIONS AND END-USES

6.1. Plastics and Polymer Industry

Application Function Suitability
PVC Plasticizer Provides flexibility and processability High
Polyurethane (PU) Flexibility and low-temperature flexibility provider High
NBR (Nitrile Rubber) Plasticizer, processability enhancer High
Polymer Coloring Pigment and color carrier High

6.2. Rubber Industry

Application Function Suitability
Low-Temperature Flexibility Provider Maintains flexibility at low temperatures High
Processing Aid Processability enhancer in rubber compounds High

6.3. Metalworking

Application Function Suitability
Cutting Fluids Lubricant and extreme pressure additive Moderate
Mold Release Agent Mold release in metal processing Moderate
Metalworking Oils Additive Moderate

6.4. Hydraulic Fluids

Application Function Suitability
Hydraulic Oils Base fluid or additive Moderate
Heat Transfer Fluids Heat transfer fluid Moderate

6.5. Food Contact Applications

Application Function Suitability
Food Packaging FDA-approved indirect additive (packaging) Regulated
Food Contact Compliant with 21 CFR 181.27, 175.105, 175.300 Regulated

6.6. Specialty Applications

Application Function Suitability
Lubricant Additives Extreme pressure additive Moderate
Synthetic Oils Base oil component Moderate
Solvent Solvent for resins and plastics Moderate

SECTION 7: INDUSTRY SUITABILITY MATRIX

Industry Suitability Explanation
Plastics / Polymers High PVC, PU, NBR plasticizer; pigment carrier
Rubber High Low-temperature flexibility provider, processing aid
Metalworking Moderate Cutting fluids, mold release agent
Hydraulic Fluids Moderate Hydraulic oils, heat transfer fluids
Food Contact Products Regulated FDA-approved indirect additive (packaging)
Cosmetics Not suitable Not approved for cosmetic use
Pharmaceuticals Not suitable Not pharmaceutical grade
Food Additive Not suitable Cannot be used as direct food additive

SECTION 8: PROPERTIES AS A PLASTICIZER

Property Value
Plasticizer Type Primary plasticizer
PVC Compatibility Good
Low-Temperature Flexibility Excellent
Thermal Stability Good
Volatility Low
Oil Resistance Good
Water Resistance Very good (hydrophobic)
Extraction Resistance Good (water, acid, base)
Cost/Performance Medium-high

SECTION 9: OTHER NAMES AND IDENTIFIERS

Type Name / Description
IUPAC Name Tris(2-ethylhexyl) phosphate
Commercial Names TEHP, TOP, TOF, Trioctyl Phosphate
Synonyms Trioctyl phosphate, Phosphoric acid tris(2-ethylhexyl) ester
EC Number 201-116-8
REACH Code 01-2119491304-40-XXXX
CAS Number 78-42-2
INCI Name Trioctyl Phosphate

SECTION 10: ALTERNATIVE PRODUCTS

Alternative CAS Chemical Name Notes / Application Area
126-73-8 Tributyl Phosphate (TBP) Solvent, plasticizer, extraction
78-51-3 Tris(2-butoxyethyl) Phosphate (TBEP) Flame retardant, plasticizer
115-86-6 Triphenyl Phosphate (TPP) Flame retardant, polymer additive
1241-94-7 Tricresyl Phosphate (TCP) Oil additive, plasticizer
126-71-6 Triisobutyl Phosphate (TIBP) Plasticizer, solvent

SECTION 11: TOXICOLOGY AND HEALTH EFFECTS

Parameter Value / Description
GHS Classification Warning
Hazard Statements H315 (Causes skin irritation), H319 (Causes serious eye irritation)
Precautionary Statements P280 (Wear protective gloves/eye protection), P302+P352 (IF ON SKIN: Wash with plenty of water), P305+P351+P338 (IF IN EYES: Rinse cautiously with water)
Oral LD50 (Rat) > 5,000 mg/kg (low toxicity)
Dermal LD50 (Rabbit) > 2,000 mg/kg
Skin Irritation Mild irritant
Eye Irritation Mild irritant
Skin Sensitization Not sensitizing
Mutagenicity Negative (Ames test)
Carcinogenicity Not classified
Reproductive Toxicity Not classified
Target Organs Skin, eyes, respiratory system (vapor at high temperature)

SECTION 12: ECOTOXICOLOGY AND ENVIRONMENTAL BEHAVIOR

Parameter Value / Description
Fish Toxicity (LC50, 96 hours) > 1,000 mg/L (low toxicity)
Daphnia Toxicity (EC50, 48 hours) > 1,000 mg/L
Algae Toxicity (EC50, 72 hours) > 1,000 mg/L
Bioaccumulation Factor (BCF) Potential (LogP ~ 6.0)
Biodegradability Slow biodegradation; bioaccumulation potential
Hydrolysis Slow hydrolysis (pH 7, 25°C, half-life > 100 days)
Soil Mobility Low (hydrophobic, remains in soil)
Bioaccumulation Potential Moderate - high (LogP > 3)
Persistence Moderate - high
Water Hazard Class (WGK Germany) WGK 2 (hazardous to water)

Ecotoxicological Summary: Trioctyl phosphate has bioaccumulation potential due to its high LogP value (~6.0). It shows low toxicity to aquatic organisms (LC₅₀ > 1,000 mg/L) but may exhibit persistence in the environment. Classified as WGK 2 (hazardous to water).

SECTION 13: SAFETY MEASURES AND PERSONAL PROTECTIVE EQUIPMENT

Parameter Information
Respiratory Protection Organic vapor cartridge (at elevated temperatures or mist formation)
Gloves Chemically resistant (nitrile, neoprene, butyl rubber)
Eye Protection Chemical safety goggles
Body Protection Chemical-resistant apron
Ventilation Local exhaust ventilation and general ventilation
Engineering Controls Closed systems (when possible)

SECTION 14: STORAGE INFORMATION

Parameter Information
Storage Conditions Cool, dry, well-ventilated area
Temperature 15 - 30°C
Container Tightly closed metal drums, IBC tanks, bulk tankers
Materials to Avoid Fire, direct sunlight, strong oxidizers, strong acids
Moisture Sensitivity Not moisture sensitive
Shelf Life 24 months (under recommended conditions)
Packaging 200 kg drum, 1000 kg IBC, bulk tanker

SECTION 15: TRANSPORT INFORMATION

Parameter Information
UN Number Not regulated (not classified as dangerous goods)
Hazard Class Not applicable
Packing Group Not applicable
Proper Shipping Name Trioctyl Phosphate
ADR/RID Not regulated
IMDG Code Not regulated
IATA (Air) Not regulated
Marine Pollutant No
Transport Notes Keep away from heat; prevent leakage

SECTION 16: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Combustible (flash point > 110°C)
Extinguishing Media Water fog, foam, CO₂, dry chemical
Special Hazards When heated, releases phosphorus oxides (POₓ), CO, CO₂
Decomposition Products Phosphorus oxides, CO, CO₂, hydrocarbons
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing
Explosion Risk Vapor/air mixtures potentially explosive
Water Use Prevent fire-fighting water from entering the environment

SECTION 17: ACCIDENTAL RELEASE AND CLEANUP

Parameter Information
Personal Protection Gloves, safety goggles, protective clothing
Ventilation Increase ventilation
Control Contain spill; prevent spread
Cleanup Methods Absorb with absorbent material (sand, earth, vermiculite); collect in sealed containers
Environmental Precautions Prevent entry into drains, sewers, and water bodies
Waste Disposal According to local regulations; incineration (hazardous waste)

SECTION 18: FIRST AID MEASURES

Exposure Route Action
Inhalation Move to fresh air. If breathing difficulty, administer oxygen. Seek medical attention if symptoms persist.
Skin Contact Remove contaminated clothing. Wash with soap and plenty of water for at least 15 minutes.
Eye Contact Rinse with plenty of water for at least 15 minutes. Seek medical attention if irritation persists.
Ingestion Do NOT induce vomiting. Drink plenty of water. Seek medical attention.

SECTION 19: REGULATORY INFORMATION

Region / Authority Status
EU REACH (EC 1907/2006) Registered (01-2119491304-40-XXXX)
Turkey KKDİK Registration required
USA TSCA Listed
USA FDA Regulated for food contact: 21 CFR 181.27, 175.105, 175.300
USA OSHA Regulated
EU Cosmetics Regulation Not approved for cosmetic use
Japan ENCS Listed
China IECSC Listed
Korea KECL Listed
Australia AICS Listed
Canada DSL Listed
EINECS 201-116-8
GHS Classification H315, H319

SECTION 20: SUMMARY AND CRITICAL WARNINGS

Product Summary

Parameter Value
Product Trioctyl Phosphate (TOF / TEHP / TOP)
CAS 78-42-2
Appearance Colorless to light yellow liquid
Density ~0.92 g/cm³
Boiling Point ~215°C (at 4 mmHg)
Viscosity (25°C) 13 - 15 cP
Water Solubility Insoluble
LogP ~6.0
Key Industries Plastics, rubber, metalworking, hydraulic fluids

CRITICAL WARNINGS

  1. Use as Plasticizer: Trioctyl phosphate is an effective primary plasticizer for PVC, polyurethane, and NBR. It provides excellent low-temperature flexibility and good oil/water resistance.

  2. FDA Approval: Trioctyl phosphate is approved as an indirect additive for food contact applications under FDA 21 CFR 181.27, 175.105, and 175.300 (food packaging, coatings, adhesives).

  3. Bioaccumulation Potential: Due to its high LogP value (~6.0), trioctyl phosphate has bioaccumulation potential. Release to the environment should be avoided.

  4. Low Toxicity: Acute toxicity is low (LD₅₀ > 5,000 mg/kg). However, it may cause skin and eye irritation (H315, H319).

  5. Thermal Decomposition: > 250°C may release phosphorus oxides and toxic fumes. Use SCBA in case of fire.

  6. Storage: Store in cool, dry, well-ventilated areas. Keep away from strong oxidizers and acids.

  7. Plasticizer Performance: Trioctyl phosphate is particularly suitable for applications requiring low-temperature flexibility and good extraction resistance.

  8. Food Contact: Can be used for indirect food contact under FDA regulations, but not approved as a direct food additive.

  9. Alternatives: Other phosphate esters (TBP, TBEP, TPP, TCP) can be used in similar applications but properties and regulatory status differ.

  10. REACH Registration: Registered under EU REACH (01-2119491304-40-XXXX). Registration required under Turkey KKDİK.

IMPORTANT DISCLAIMER: This Technical Data Sheet (TDS) is for informational purposes only and is based on available technical data. The user is solely responsible for determining the product's suitability for their specific application and for complying with all applicable local, national, and international regulations. For complete safety, storage, handling, transportation, disposal, and regulatory compliance information, always refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier. Users are responsible for testing the product in their own processes and applications. All local, national, and international regulations must be followed when working with Trioctyl Phosphate.

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