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Butylated Hydroxytoluene, Dibutyl Hydroxy Toluene, E321, BHT, 128-37-0

Butylated Hydroxytoluene, Dibutyl Hydroxy Toluene, E321, BHT, 128-37-0

BUTYLATED HYDROXYTOLUENE (BHT - E321)
PRODUCT IDENTIFICATION INFORMATION

Parameter Information
Product Name Butylated Hydroxytoluene
Chemical Name 2,6-Di-tert-butyl-4-methylphenol
Synonyms (Turkish) Butil Hidroksi Toluen, Bütil Hidroksi Toluen, BHT, E321
Synonyms (English) Butylated Hydroxytoluene, BHT, 2,6-Di-tert-butyl-4-methylphenol, Antioxidant 264, Lonol, Dibutylhydroxytoluene
E Number E321
CAS Number 128-37-0
Molecular Formula C₁₅H₂₄O
Molecular Weight 220.35 g/mol
Appearance White to light yellow crystalline powder
Odor Slight phenolic odor

CHEMICAL STRUCTURE

Butylated Hydroxytoluene (BHT)

OH
|
(CH₃)₃C—C₆H₂—C(CH₃)₃
|
CH₃

Molecular Formula: C₁₅H₂₄O
SMILES: CC1=CC(=C(C(=C1)C(C)(C)C)O)C(C)(C)C
InChI: InChI=1S/C15H24O/c1-10-8-11(14(2,3)4)13(16)12(9-10)15(5,6)7/h8-9,16H,1-7H3
InChIKey: NLZUEZXRPGMBCV-UHFFFAOYSA-N
Structure: Substituted phenol with two tert-butyl groups at positions 2 and 6, and a methyl group at position 4; Lipophilic phenolic antioxidant; Prevents autoxidation by scavenging free radicals.

SECTION 1: CHEMICAL IDENTITY AND DESCRIPTION

Parameter Information
Product Name Butylated Hydroxytoluene
Chemical Name 2,6-Di-tert-butyl-4-methylphenol
Synonyms (Turkish) Butil Hidroksi Toluen, Bütil Hidroksi Toluen, BHT, E321
Synonyms (English) Butylated Hydroxytoluene, BHT, 2,6-Di-tert-butyl-4-methylphenol, Antioxidant 264, Lonol, Dibutylhydroxytoluene
E Number E321
CAS Number 128-37-0
Molecular Formula C₁₅H₂₄O
Molecular Weight 220.35 g/mol
Chemical Class Phenolic antioxidant; Substituted phenol; Lipophilic compound
Source Synthetic
Physical State (20°C) Solid (crystalline powder)
Odor Slight phenolic odor
Color White to light yellow
Taste Slightly bitter (characteristic)

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value Test Method / Note
Appearance White to light yellow crystalline powder Visual
Odor Slight phenolic odor Olfactometric
Molecular Weight 220.35 g/mol Calculated
Density (20°C) 1.048 g/cm³ ASTM D4052
Melting Point 71°C DSC
Boiling Point 265°C
Flash Point 127°C (closed cup)
Solubility in Water Insoluble General Method
Solubility in Ethanol Soluble General Method
Solubility in Methanol Soluble General Method
Solubility in Isopropanol Soluble General Method
Solubility in Propylene Glycol Insoluble General Method
Solubility in Oils/Fats Freely soluble General Method
Vapor Pressure 0.01 mmHg (20°C)
Log P (Octanol/Water) 5.1 (lipophilic)
Stability Stable under normal conditions; Sensitive to light
Antioxidant Activity High
Heavy Metals (as Pb) ≤ 10 ppm AAS / ICP
Arsenic (As) ≤ 2 ppm AAS / ICP
Lead (Pb) ≤ 2 ppm AAS / ICP
Purity ≥ 99.0% GC / HPLC

SECTION 3: BHT vs BHA COMPARISON

Property BHT (E321) BHA (E320)
CAS Number 128-37-0 25013-16-5
Chemical Name 2,6-Di-tert-butyl-4-methylphenol 3-tert-butyl-4-hydroxyanisole
Molecular Weight 220.35 g/mol 180.24 g/mol
Physical Form White crystalline powder White to waxy solid
Melting Point 71°C 48-63°C
Stability Less stable More stable
Heat Stability Good Excellent
Solubility Fat-soluble Fat-soluble
Primary Use Fats, oils, cosmetics Fats, oils, foods
Antioxidant Type Phenolic Phenolic

SECTION 4: MECHANISM OF ACTION

Property Description
Antioxidant Mechanism Scavenges free radicals; Donates hydrogen atom to lipid peroxyl radicals; Breaks autoxidation chain reaction; Prevents lipid peroxidation
Free Radical Scavenger The phenolic OH group donates hydrogen; Neutralizes reactive oxygen species (ROS); Stabilizes free radicals by forming resonance-stabilized phenoxyl radicals
Autoxidation Inhibition Prevents oxidation of unsaturated organic compounds; Protects against oxidative degradation; Extends shelf life of fats and oils
Lipophilic Character Fat-soluble; Protects lipids, oils, and fats from oxidation; Effective in hydrophobic environments; Works in lipid membranes
Synergistic Effect Works synergistically with other antioxidants (ascorbic acid, citric acid); Chelates metal ions (with phosphoric acid); Enhanced protection

SECTION 5: PRODUCTION PROCESS

Method 1: Friedel-Crafts Alkylation

Reaction: p-Cresol + 2-Methylpropene → 2,6-Di-tert-butyl-4-methylphenol

Description: p-Cresol (4-methylphenol) is alkylated with isobutylene (2-methylpropene) in the presence of an acid catalyst (sulfuric acid or aluminum chloride); The reaction introduces tert-butyl groups at the 2 and 6 positions; Product is purified by crystallization and distillation; Yields white crystalline BHT.

Method 2: Catalytic Alkylation

Process: p-Cresol + Isobutylene (catalyst) → BHT

Description: p-Cresol is reacted with isobutylene using a solid acid catalyst (zeolite, ion-exchange resin); More environmentally friendly process; Higher purity product; Less waste.

Method 3: Continuous Flow Process

Process: p-Cresol + Isobutylene → BHT (continuous reactor)

Description: Continuous alkylation process; Higher efficiency; Used for large-scale industrial production.

SECTION 6: FUNCTIONAL PROPERTIES

Property Description
Antioxidant (Fats and Oils) Prevents oxidation of fats and oils; Extends shelf life of fatty foods; Prevents rancidity; Effective at low concentrations (0.01-0.1%)
Preservative (Food) Prevents oxidative degradation; Protects flavors and colors; Maintains food quality; Food additive E321
Cosmetic Ingredient Prevents oxidation of cosmetic formulations; Protects oils and fats in creams; Extends product shelf life; Anti-aging support
Feed Additive Used in animal feed; Prevents oxidation of fats; Protects vitamins; Improves feed stability
Pharmaceutical Ingredient Used as antioxidant in drug formulations; Protects active ingredients; Prevents degradation; Extends shelf life
Industrial Antioxidant Used in lubricants, greases, cutting fluids; Protects against oxidation; Extends service life; Used in turbine oils, gear oils
Polymer Stabilizer Used in rubber and plastics; Prevents oxidative degradation; Improves product durability
Synergistic Agent Enhances effectiveness of other antioxidants; Works with ascorbic acid, citric acid, tocopherols

SECTION 7: MAIN APPLICATION AREAS

Industry / Application Function Typical Use
Food Industry (E321) Antioxidant, preservative Fats, oils, margarine, butter, lard, cooking oils; Snack foods, nuts, cereals; Chewing gum; Processed meats; Food additive E321
Cosmetics Antioxidant, preservative Creams, lotions, lip balms, makeup; Hair care products; Sunscreens; Anti-aging products
Pharmaceutical Antioxidant, stabilizer Drug formulations; Vitamin supplements; Topical preparations; Ointments, creams (NSAID creams for joint and muscle pain)
Animal Feed Antioxidant, preservative Poultry, swine, cattle feed; Pet food; Fish feed; Feed premixes (with vitamins)
Petroleum Industry Antioxidant, stabilizer Lubricants, greases, cutting fluids, gear oils, turbine oils; Prevents oxidation; Extends service life of oils
Rubber and Plastics Antioxidant, stabilizer Rubber products; Plastics; Polymer stabilization
Insecticides and Pesticides Stabilizer Insect repellents; Pesticide formulations; Mosquito repellents
Industrial Applications Antioxidant Aromas, flavors; Coatings; Adhesives; Paints
Veterinary Medicine Preservative Veterinary drugs; Anti-inflammatory treatments; Animal health products

SECTION 8: SAMPLE FORMULATIONS

Oil Antioxidant Blend:

Component Amount
BHT (E321) 0.01 – 0.1%
Vegetable Oil 100%
Citric Acid (Synergist) 0.01 – 0.05%

Instructions: Dissolve BHT in oil with gentle heating (40-50°C); Add citric acid for synergistic effect; Store in cool, dark place.

Cosmetic Cream Antioxidant (100 g):

Component Amount
BHT 0.05 – 0.2 g
Oil Phase As required
Water Phase As required
Emulsifiers As required

Instructions: Dissolve BHT in oil phase before emulsification; Prevents oxidation of oils; Extends product shelf life.

Animal Feed Premix (1 kg):

Component Amount
BHT 1 – 10 g
Carrier To 1 kg
Vitamins As required

SECTION 9: QUALITY SPECIFICATIONS

Parameter Food Grade (E321) Feed Grade Industrial Grade Test Method
Appearance White to light yellow powder White to light yellow powder White to light yellow powder Visual
Assay (BHT) ≥ 99.0% ≥ 98.0% ≥ 97.0% GC / HPLC
Melting Point 69 – 72°C 69 – 72°C 69 – 72°C DSC
Loss on Drying ≤ 0.5% ≤ 0.5% ≤ 1.0% Gravimetric
Sulfated Ash ≤ 0.1% ≤ 0.1% ≤ 0.2% Gravimetric
Heavy Metals (as Pb) ≤ 10 ppm ≤ 20 ppm ≤ 50 ppm AAS / ICP
Arsenic (As) ≤ 2 ppm ≤ 5 ppm ≤ 10 ppm AAS / ICP
Lead (Pb) ≤ 2 ppm ≤ 5 ppm ≤ 10 ppm AAS / ICP
Phenol ≤ 0.02% ≤ 0.05% ≤ 0.1%
Particle Size Customer requirement Customer requirement Customer requirement Sieve / Laser

SECTION 10: TOXICOLOGICAL PROFILE

Parameter Value
Acute Oral Toxicity (LD50, Rat) ~ 2,000 – 3,000 mg/kg (moderate toxicity)
Acute Dermal Toxicity Mild irritant
Skin Irritation May cause mild irritation
Eye Irritation May cause irritation
Chronic Toxicity Controversial; Studies in animals show liver enzyme changes at high doses; FDA GRAS status; EFSA approved within limits
Carcinogenicity IARC Group 3 (Not classifiable as carcinogenic to humans); Some animal studies show effects at high doses
Mutagenicity Not mutagenic
Reproductive Toxicity No reproductive toxicity at normal levels
Target Organs Liver (at high doses), skin, eyes
Acceptable Daily Intake 0.3 mg/kg body weight (EU) / 0.125 mg/kg body weight (USA)
Special Toxicity Note Controversial safety profile; FDA GRAS status; EFSA approved (E321) within limits; Food additive; Not a common allergen; High doses may cause liver effects in animal studies; Widely used in food and cosmetic industries; Safe for use at approved levels

SECTION 11: GHS CLASSIFICATION AND LABELING

GHS Classification (in accordance with CLP and UN GHS):

Hazard Class Category H-Statement
Not classified as hazardous

SIGNAL WORD: NONE (not classified as hazardous)

Hazard Pictograms: NONE

Hazard Statements (H-Codes): Not classified as hazardous under GHS regulations.

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
1 1 0 -
(Slight health hazard) (Combustible – must be preheated to ignite) (Stable) (None)

SECTION 12: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust/fume/gas/mist/vapors/spray
P264 Wash hands thoroughly after handling
P271 Use only outdoors or in a well-ventilated area
P280 Wear protective gloves/protective clothing/eye protection/face protection
P302+P352 IF ON SKIN: Wash with plenty of soap and water
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present and continue rinsing
P312 Call a POISON CENTER/doctor if you feel unwell
P332+P313 If skin irritation occurs: Get medical advice/attention
P337+P313 If eye irritation persists: Get medical advice/attention
P362+P364 Take off contaminated clothing and wash it before reuse
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 13: FIRST AID MEASURES

Exposure Route Action to Take
Inhalation Remove to fresh air immediately. If respiratory irritation develops, seek medical attention.
Skin Contact Wash with plenty of soap and water. If irritation persists, get medical attention.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Keep eyelids open. Remove contact lenses if present. If irritation persists, seek medical attention.
Ingestion Rinse mouth. Drink plenty of water. If large quantities are ingested, seek medical attention.

SECTION 14: FIREFIGHTING MEASURES

Parameter Information
Fire Hazard Combustible organic material. Flash point 127°C. May burn if exposed to high heat.
Hazards Arising from Fire Thermal decomposition produces carbon monoxide, carbon dioxide, and irritating fumes.
Suitable Extinguishing Media Water spray, CO₂, dry chemical powder, foam.
Unsuitable Extinguishing Media Water jet (may spread)
Special Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing.
Special Precautions Prevent from entering sewers and waterways. Keep containers cool.

SECTION 15: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool, dry, well-ventilated area; PROTECT FROM LIGHT and HEAT; Keep away from direct sunlight and high temperatures; Store in tightly closed containers.
Container Requirements Tightly closed, light-proof containers (HDPE, aluminum-lined bags, amber glass).
Materials to Protect From Light, heat, strong oxidizing agents, moisture
Shelf Life 24 – 48 months (in unopened original packaging, under proper storage conditions).
Stability Note Stable under normal conditions; Sensitive to light; May darken over time; Keep container tightly closed; Protect from excessive heat and light.
Special Storage Requirements Store in a dark, cool, dry place; Avoid exposure to air and light; Opened containers must be resealed immediately.

SECTION 16: PACKAGING OPTIONS

Packaging Type Quantity Material
Multi-layer Paper Bag 10 kg, 20 kg, 25 kg PE-lined kraft paper bag (moisture-proof)
Plastic Bag 5 kg, 10 kg, 25 kg PE bag (inner-lined, sealed, moisture-proof)
Fiber Drum 20 kg, 25 kg PE-lined fiberboard drum
Plastic Drum 25 kg, 50 kg HDPE / Polypropylene (moisture-proof)
FIBC / Big Bag 500 kg, 1000 kg PE-lined, moisture-resistant PP woven bag
Small Pack 1 kg, 5 kg Foil-lined plastic bags (laboratory/sample)

SECTION 17: TRANSPORT INFORMATION

Parameter Information
UN Number UN 3077 (Environmentally hazardous substance, solid, n.o.s.)
Hazard Class 9 (Miscellaneous dangerous goods)
Packing Group III
ADR/RID Class 9, PG III, UN 3077
IMDG Code Class 9, PG III, UN 3077
IATA (Air) Class 9, PG III, UN 3077
Marine Pollutant Yes
Transport Temperature Ambient temperature; Protect from light and heat.

SECTION 18: REGULATORY STATUS

Region / Authority Status
European Union Food additive E321 approved by EFSA; ADI: 0.3 mg/kg body weight; Not classified as hazardous
USA (TSCA) Listed (TSCA Inventory)
USA (FDA) GRAS (Generally Recognized as Safe) – 21 CFR 182.3173; Food additive; ADI: 0.125 mg/kg body weight
Turkey Food additive E321; Subject to KKDIK regulation
IARC Group 3 (Not classifiable as carcinogenic to humans)
NTP Not listed
OSHA Not regulated as toxic or carcinogenic substance
California (Prop 65) Not listed
Halal Yes (with certification)
Kosher Yes (with certification)

SECTION 19: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Butil Hidroksi Toluen, Bütil Hidroksi Toluen, BHT, E321
English Names Butylated Hydroxytoluene, BHT, 2,6-Di-tert-butyl-4-methylphenol, Antioxidant 264, Lonol, Dibutylhydroxytoluene
Chemical Names 2,6-Di-tert-butyl-4-methylphenol; 2,6-Di-tert-butyl-p-cresol; 4-Methyl-2,6-di-tert-butylphenol
E Number E321
CAS Number 128-37-0
Molecular Formula C₁₅H₂₄O
HS Code 2907.19
Synonyms Ionol, Antioxidant 264, BHT, Dibutylhydroxytoluene, Butylhydroxytoluene

SECTION 20: SUMMARY TABLE

Parameter Value
Product Butylated Hydroxytoluene (BHT - E321)
CAS Number 128-37-0
E Number E321
Molecular Formula C₁₅H₂₄O
Molecular Weight 220.35 g/mol
Appearance White to light yellow crystalline powder
Melting Point 71°C
Density 1.048 g/cm³
Primary Function Antioxidant, preservative
Main Application Areas Food (E321), cosmetics, pharmaceuticals, animal feed, lubricants, rubber, plastics
Shelf Life 24 – 48 months
GHS Signal Word NONE (not classified as hazardous)
UN Number UN 3077 (Environmentally hazardous)
Special Properties Lipophilic; Phenolic antioxidant; Free radical scavenger; Food additive E321; FDA GRAS; EFSA approved

SECTION 21: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  • Not classified as hazardous under GHS. FDA GRAS status. EFSA approved (E321).

  • Food additive E321 – Approved by EFSA and FDA within limits (ADI: 0.3 mg/kg in EU, 0.125 mg/kg in USA).

  • Controversial safety profile – Some animal studies show effects at high doses; Use within approved limits.

  • IARC Group 3 – Not classifiable as carcinogenic to humans.

  • Lipophilic – fat-soluble; Works in oils, fats, and lipid systems.

  • Light sensitive – protect from direct sunlight; Store in opaque containers.

  • Combustible – flash point 127°C; Keep away from open flames and high heat.

  • Not water-soluble – dissolves in fats, oils, ethanol, methanol, isopropanol.

  • Synergistic with other antioxidants – Works best with ascorbic acid, citric acid, tocopherols.

  • Not a common allergen – suitable for most individuals.

  • Safe at approved levels – widely used in food, cosmetics, and pharmaceutical industries.

BEST PRACTICE RECOMMENDATIONS:

Food Industry (E321): Use as antioxidant in fats and oils; Margarine, butter, cooking oils, snack foods, nuts, chewing gum; Dosage 0.01-0.1% (100-1000 ppm); Dissolve in oil/fat phase with gentle heating (40-50°C); Combine with citric acid or ascorbic acid for synergistic effect.

Cosmetics: Use as antioxidant to prevent oxidation of oils and fats; Creams, lotions, lip balms, makeup, hair care products; Dosage 0.05-0.2%; Dissolve in oil phase before emulsification; Protects against rancidity; Extends shelf life.

Pharmaceutical: Use as antioxidant and stabilizer; Drug formulations; Vitamin supplements; Topical preparations; Dosage depends on formulation; Follow regulatory limits.

Animal Feed: Use as antioxidant in feed premixes; Poultry, swine, cattle feed; Pet food; Dosage 10-100 g/ton; Protects vitamins and fats; Improves feed stability.

Lubricants and Oils: Use as antioxidant in gear oils, turbine oils, cutting fluids; Prevents oxidation; Extends service life; Dosage 0.1-1.0%.

Handling: Use in well-ventilated areas; Avoid dust formation; Use dust masks (N95/FFP2) when handling powder; Use gloves and safety goggles.

Personal Protective Equipment: Dust mask (N95/FFP2 or higher), safety goggles, protective gloves (nitrile, neoprene). Not required for solution handling.

Hygiene: Wash hands thoroughly after handling; Do not eat, drink, or smoke while using.

Storage: Store in tightly closed, light-proof containers; Store in a cool, dry, well-ventilated area; Protect from light, heat, and moisture; Opened containers must be resealed immediately; Shelf life: 24-48 months under proper conditions.

Spill Management: Sweep or vacuum (HEPA) and place in suitable sealed container; Avoid dust formation; Do not allow entry into drains or waterways.

Disposal: Dispose of in accordance with local, regional, and national regulations; Non-hazardous waste; Can be incinerated in compliance with regulations.

BHT vs BHA COMPARISON:

Property BHT (E321) BHA (E320)
CAS Number 128-37-0 25013-16-5
Molecular Weight 220.35 180.24
Melting Point 71°C 48-63°C
Stability Less stable More stable
Heat Stability Good Excellent
Cost Lower Higher
Primary Use Fats, oils, cosmetics Fats, oils, foods

LEGAL DISCLAIMER:
The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, it does not constitute a binding specification or warranty. This Technical Data Sheet is for informational purposes only. Users are responsible for testing the suitability for their own applications. For complete safety, storage, use, handling, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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