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Terephthalic Acid, Benzene Dicarboxylic Acid, Purified Terephthalic Acid, PTA, TPA, BDC, 100-21-0

Terephthalic Acid, Benzene Dicarboxylic Acid, Purified Terephthalic Acid, PTA, TPA, BDC, 100-21-0

TEREPHTHALIC ACID (PTA / TPA)

Terephthalic Acid / Purified Terephthalic Acid / 1,4-Benzenedicarboxylic Acid / p-Phthalic Acid / BDC
CAS Number: 100-21-0
EC Number: 202-830-0

SECTION 1: PRODUCT IDENTIFICATION AND CHEMICAL IDENTITY

Parameter Information
Product Name Terephthalic Acid
Other Names Purified Terephthalic Acid (PTA), TPA, 1,4-Benzenedicarboxylic Acid (BDC), p-Phthalic Acid
CAS Number 100-21-0
EC Number (EINECS) 202-830-0
Molecular Formula C₈H₆O₄ (C₆H₄(COOH)₂)
Molecular Weight 166.13 g/mol
Chemical Class Aromatic dicarboxylic acid
Appearance White crystalline powder
Odor Odorless or very slight characteristic odor
Physical State (20°C) Solid (crystalline powder)

Terephthalic Acid is an aromatic dicarboxylic acid with two carboxyl groups attached to the benzene ring at the 1,4 (para) positions. It is one of the most important industrial chemicals, primarily used as a monomer in the production of polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and various other polymers. Purified Terephthalic Acid (PTA) is the high-purity form required for polymer production.

SECTION 2: SYNONYMS AND OTHER NAMES

Type Name
Common Names Terephthalic Acid, PTA, TPA, Purified Terephthalic Acid
Chemical Names 1,4-Benzenedicarboxylic Acid, p-Phthalic Acid, Benzene-1,4-dicarboxylic Acid
CAS Number 100-21-0
EC Number 202-830-0
MDL Number MFCD00002558
PubChem CID 7489
RTECS WZ0875000
HS Code 2917.36

SECTION 3: CHEMICAL STRUCTURE

3.1. Molecular Structure

Terephthalic acid consists of a benzene ring with two carboxyl groups (-COOH) attached at the 1 and 4 positions (para configuration). The molecule is highly symmetric.

Structural Formula:

        COOH
         |
         C
        / \
       /   \
      /     \
     /       \
    C         C
    |         |
    C - H     C - COOH
    |         |
    C         C
     \       /
      \     /
       \   /
        \ /
         C
          \
           COOH

Simplified Representation:

        COOH
         |
    C₆H₄ - COOH
    (1,4-configuration)

3.2. Molecular Formula

C₆H₄(COOH)₂ / C₈H₆O₄

3.3. Molecular Weight

166.13 g/mol

3.4. Key Structural Features

Feature Description
Core Structure Benzene ring (C₆H₄)
Functional Groups Two carboxyl groups (-COOH)
Substitution Pattern 1,4 (para) configuration
Symmetry Highly symmetric molecule
Acidity Dicarboxylic acid (two acidic protons)
pKa₁ (25°C) 3.51
pKa₂ (25°C) 4.82

SECTION 4: PHYSICAL AND CHEMICAL PROPERTIES

Property Value
Appearance White to off-white crystalline powder
Odor Odorless or very slight characteristic
Molecular Formula C₈H₆O₄
Molecular Weight 166.13 g/mol
Density (20°C) 1.522 g/cm³
Bulk Density 0.85 – 1.05 g/cm³
Melting Point 427°C (sealed tube)
Boiling Point Thermal decomposition above 300°C
Flash Point Not applicable (dust explosion risk)
Autoignition Temperature 680°C
Vapor Pressure (20°C) Negligible
Vapor Density (Air=1) 5.73
Water Solubility (20°C) 0.0015 g/100 mL (very low)
Solubility in DMF High
Solubility in DMSO High
Solubility in NMP High
Solubility in Acetic Acid Low
pH (suspension) 3 – 4
pKa₁ (25°C) 3.51
pKa₂ (25°C) 4.82
Heat of Combustion 3,250 kJ/mol

SECTION 5: SOLUBILITY PROFILE

Solvent Solubility Conditions
Water Very low (0.0015 g/100 mL) 20°C
Water Slightly soluble 100°C
Methanol Very low 25°C
Ethanol Very low 25°C
Acetone Very low 25°C
Dimethylformamide (DMF) High 25°C
Dimethyl Sulfoxide (DMSO) High 25°C
N-Methylpyrrolidone (NMP) High 25°C
Acetic Acid Low 25°C
Benzene Insoluble 25°C
Toluene Insoluble 25°C

SECTION 6: CHEMICAL PROPERTIES AND REACTIVITY

Property Description
Chemical Character Weakly acidic (dicarboxylic acid)
Stability Stable under normal storage conditions
Hydrolysis Very low reactivity; negligible hydrolysis
Esterification Reacts with alcohols at high temperature to form esters (PET, PBT production)
Reaction with Amines Forms terephthalamides
Reaction with Bases Forms terephthalate salts (water-soluble)
Incompatible Materials Strong oxidizers, strong bases (high temperature), strong reducing agents

SECTION 7: REACTION EQUATIONS

7.1. Esterification (PET Production)

n C₆H₄(COOH)₂ + n HO-CH₂-CH₂-OH → [-OC-C₆H₄-CO-O-CH₂-CH₂-O-]n + 2n H₂O

7.2. Neutralization with Base

C₆H₄(COOH)₂ + 2 NaOH → C₆H₄(COONa)₂ + 2 H₂O (Disodium terephthalate)

7.3. p-Xylene Oxidation (Production)

C₆H₄(CH₃)₂ + 3 O₂ → C₆H₄(COOH)₂ + 2 H₂O

7.4. Esterification with Butanediol (PBT Production)

n C₆H₄(COOH)₂ + n HO-(CH₂)₄-OH → Polybutylene Terephthalate + 2n H₂O

SECTION 8: PRODUCTION PROCESS

Method Description
p-Xylene Liquid Phase Oxidation (Industrial Standard) C₆H₄(CH₃)₂ + 3 O₂ → C₆H₄(COOH)₂ + 2 H₂O
Catalyst Cobalt acetate + Manganese acetate + Bromide (HBr or NaBr)
Solvent Acetic acid
Reaction Temperature 150-200°C
Reaction Pressure 10-20 bar
Oxidizing Agent Air (O₂)
Purification Crystallization, filtration, hydrogenation (4-CBA removal)
Yield >95%

Reaction Equation (p-Xylene Oxidation – Most Common):

C₆H₄(CH₃)₂ + 3 O₂ —[Co/Mn/Br]—> C₆H₄(COOH)₂ + 2 H₂O + Heat

SECTION 9: AVAILABLE FORMS

Form Description Advantages Applications
PTA Powder (Standard) Fine white crystalline powder High purity, fast reaction PET, PBT, polyester resins
PTA Granules Agglomerated particles Low dust, free-flowing Automatic dosing, large-scale production
Medium Purity (TPA) Standard purity (≥99%) Lower cost Polyester paints, plasticizers
Crude Terephthalic Acid (CTA) Lower purity Intermediate For purification process

SECTION 10: QUALITY SPECIFICATIONS (PTA GRADE)

Parameter Specification Test Method
Purity (C₈H₆O₄) ≥ 99.9% (by weight) HPLC
Appearance White crystalline powder Visual
Melting Point 427°C (sealed tube) DSC
Color (Melt, APHA) ≤ 10 Melt color
Ash Content ≤ 0.05% (by weight) ASTM D5631
Moisture (Karl Fischer) ≤ 0.2% ASTM E203
4-CBA (4-Carboxybenzaldehyde) ≤ 25 ppm HPLC
p-Toluic Acid ≤ 100 ppm GC
Benzoic Acid ≤ 50 ppm GC
Total Metals (Co, Mn, Fe, Na) ≤ 5 ppm ICP-MS
Iron (Fe) ≤ 2 ppm ICP-OES
Cobalt (Co) ≤ 5 ppm ICP-OES
Manganese (Mn) ≤ 5 ppm ICP-OES
Particle Size (d50) 120 – 200 µm Sieve analysis / Laser diffraction
Bulk Density 0.85 – 1.05 g/cm³ ASTM D1895
Acid Number 674 – 676 mg KOH/g Titration

SECTION 11: APPLICATIONS AND INDUSTRIAL USES

11.1. Polyethylene Terephthalate (PET) – Largest Use (~75%)

Application Function
PET Bottle Production Polycondensation with ethylene glycol → PET (blow molding)
Polyester Textile Fibers Synthetic fibers (apparel, upholstery, industrial textiles)
Packaging Films Food packaging (high barrier properties)
Thermoform Containers Single-use food containers, trays
Strapping Bands High-strength plastic straps

11.2. Polybutylene Terephthalate (PBT) – Engineering Plastics (~10%)

Application Function
Automotive Parts Injection molding (sensor housings, connectors, headlight reflectors)
Electrical/Electronics Circuit breakers, sockets, relay housings
White Goods High-temperature resistance parts
Industrial Parts Gears, bearings, pump housings

11.3. Plasticizers

Application Function
Di-Octyl Terephthalate (DOTP) Non-phthalate plasticizer – PVC, cables, flooring
Di-Isononyl Terephthalate (DINT) High-performance plasticizer
Di-Isodecyl Terephthalate (DIDT) Low-temperature flexibility applications

11.4. Paints and Coatings

Application Function
Polyester Coating Resins Powder coatings, automotive topcoats
Industrial Coatings Corrosion protection, metal coatings
Coil Coatings Pre-painted metal (sheet)
Liquid Coatings High-durability surfaces

11.5. Polyamides and Other Polymers

Application Function
Polyphthalamide (PPA) High-temperature engineering polymer
Liquid Crystal Polymers (LCP) High-performance electronic components
Polyesteramides Thermoplastic elastomers

11.6. Pharmaceutical and Chemical Industry

Application Function
Pharmaceutical Intermediates Synthesis of certain drug molecules
Terephthalate Salts Additives in cosmetics and personal care products
Organic Synthesis As an intermediate

11.7. Military Applications

Application Function
M83 Smoke Grenade Obscurant (liquid)
M90 Smoke Grenade Military tactical smoke screen

11.8. Other Applications

Application Function
Thermoset Polyester Glass fiber-reinforced products
Polyester Polyol For polyurethane production
Paint Binders Dispersion in water-based paints
Epoxy Curing Agents Special applications

SECTION 12: POLYETHYLENE TEREPHTHALATE (PET) PRODUCTION

Component Function
Terephthalic Acid (PTA) Dicarboxylic acid component
Ethylene Glycol (EG) Diol component
Antimony Trioxide (Sb₂O₃) or Titanium Polymerization catalyst
Phosphite Stabilizers Prevents thermal degradation

Typical PET Production Steps:

Step Temperature Description
Esterification 250-270°C PTA + EG → Bis(2-hydroxyethyl) terephthalate (BHET)
Polycondensation 270-290°C (vacuum) BHET → PET + EG
Solid State Polymerization (SSP) 200-230°C Molecular weight increase

Typical Formulation Ratios:

Component Ratio (by weight)
Terephthalic Acid (PTA) 60-70%
Ethylene Glycol (EG) 30-40%
Catalyst (Sb/Ti) 200-300 ppm

SECTION 13: TOXICOLOGICAL PROFILE

Parameter Value
Acute Oral Toxicity (LD50, Rat) > 5,000 mg/kg (low toxicity)
Acute Dermal Toxicity (LD50, Rabbit) > 2,000 mg/kg
Acute Inhalation (LC50, Rat, 4 h) > 5 mg/L
Skin Irritation Mild irritant
Eye Irritation Mechanical irritant
Skin Sensitization Not a sensitizer
Respiratory Sensitization Not a sensitizer
Mutagenicity Negative (Ames test)
Carcinogenicity IARC: Not classified (Group 3)

SECTION 14: GHS CLASSIFICATION

Hazard Class Category H-Statement
Skin Irritation Category 2 H315
Eye Irritation Category 2 H319
Specific Target Organ Toxicity - SE Category 3 H335
Acute Aquatic Toxicity Category 3 H402

Signal Word: WARNING

Hazard Pictograms: GHS07 (Exclamation Mark)

Hazard Statements (H-Codes):

Code Statement
H315 Causes skin irritation.
H319 Causes serious eye irritation.
H335 May cause respiratory irritation.
H402 Harmful to aquatic life.

SECTION 15: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present.
P312 Call a POISON CENTER/doctor if you feel unwell.
P501 Dispose of contents/container in accordance with local regulations.

SECTION 16: FIRST AID MEASURES

Route of Exposure Action to Be Taken
Inhalation Move to fresh air. If breathing difficulty occurs, administer oxygen. Seek medical attention.
Skin Contact Remove contaminated clothing. Wash with plenty of water.
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes. Seek medical attention.
Ingestion Rinse mouth. Drink plenty of water. Do not induce vomiting. Seek medical attention.

SECTION 17: FIRE-FIGHTING MEASURES

Parameter Information
Fire Hazard Dust explosion potential (Kst = medium level)
Suitable Extinguishing Media Water spray, CO₂, dry chemical powder, foam
Special Hazards When heated, decomposes releasing toxic gases (CO, CO₂)
Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing

SECTION 18: ACCIDENTAL RELEASE MEASURES

Parameter Information
Personal Protection Dust mask, protective goggles, gloves, coverall
Ventilation Increase ventilation; use local exhaust in confined spaces
Containment Cover spilled area to prevent dust dispersion
Cleaning Methods Collect dry using vacuum or careful sweeping. Avoid washing with water.
Environmental Precautions Prevent entry into drains, sewers, and water bodies
Waste Disposal Dispose of in accordance with local regulations

SECTION 19: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Cool (15-30°C), dry (below 50% RH), well-ventilated area
Container Requirements Moisture-proof containers (kraft bags, lined FIBCs)
Materials to Avoid Strong oxidizers, strong bases (high temperature), strong reducing agents
Shelf Life 24 months (unopened, in dry containers under proper storage)
Stability Note Low hygroscopicity; protect from moisture to prevent caking
Packaging Options 25 kg kraft bags, 500 kg/1000 kg FIBCs, 20-25 ton containers

SECTION 20: PACKAGING OPTIONS

Packaging Type Quantity Material
Kraft Bag 25 kg Kraft paper with PE liner
Big-Bag (FIBC) 500 – 1000 kg Polypropylene
Container 20 – 25 tons Lined container

SECTION 21: TRANSPORT INFORMATION

Parameter Information
UN Number Not applicable (not classified as dangerous goods)
Hazard Class Not classified as hazardous
Packing Group Not applicable
Proper Shipping Name Terephthalic Acid
Marine Pollutant No
ADR/RID Label Not applicable

SECTION 22: REGULATORY INFORMATION

Region Status
EU (REACH) Registered; approved for industrial use
Turkey (KKDIK) Mandatory compliance; registration required
USA (TSCA) Listed
Canada (DSL) Listed
Australia (AICS) Listed
Japan (ENCS) Listed
Korea (KECL) Listed
China (IECSC) Listed
FDA 21 CFR 177.1630 (food contact for PET)
EU Food Contact EU 10/2011 (food contact)

SECTION 23: ENVIRONMENTAL INFORMATION

Parameter Information
Aquatic Toxicity Harmful to aquatic life (H402)
Biodegradability Slowly biodegradable
Bioaccumulation Low potential (Log P = 1.89)
Mobility in Soil Low (insoluble in water)
Waste Disposal Dispose of according to local regulations. Controlled incineration preferred.

SECTION 24: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Tereftalik Asit, Saflaştırılmış Tereftalik Asit
English Names Terephthalic Acid, Purified Terephthalic Acid (PTA), TPA, 1,4-Benzenedicarboxylic Acid (BDC), p-Phthalic Acid
CAS 100-21-0
EC 202-830-0
MDL MFCD00002558
PubChem CID 7489
RTECS WZ0875000
UN Not applicable

SECTION 25: QUICK REFERENCE TABLE

Property Value
CAS Number 100-21-0
EC Number 202-830-0
Molecular Formula C₈H₆O₄
Molecular Weight 166.13 g/mol
Appearance White crystalline powder
Odor Odorless or slight
Density 1.522 g/cm³
Melting Point 427°C (sealed tube)
Water Solubility (20°C) 0.0015 g/100 mL
pKa₁ / pKa₂ 3.51 / 4.82
Primary Uses PET, PBT, plasticizers, coatings
Shelf Life 24 months
UN Number Not applicable
GHS Signal Word WARNING
Hazard Statements H315, H319, H335, H402

SECTION 26: CRITICAL NOTICES AND BEST PRACTICES

CRITICAL NOTICES:

  1. PET Production: Terephthalic acid reacts with ethylene glycol via polycondensation to form PET polymer. This is one of the most produced engineering polymers in the world.

  2. PBT Production: Terephthalic acid reacts with 1,4-butanediol (BDO) to form PBT. PBT is widely used in automotive and electronics due to its high temperature and chemical resistance.

  3. Non-Phthalate Plasticizers: Terephthalic acid-derived plasticizers (DOTP) are considered safe alternatives to traditional phthalate plasticizers.

  4. Caking: Terephthalic acid tends to cake when stored in humid conditions. Store in dry conditions and use airtight containers.

  5. Dust Explosion: When handling powder, prevent static electricity buildup. Use grounding and dust collection systems.

  6. DOTP Plasticizer: Di-octyl terephthalate (DOTP) is produced by esterification of terephthalic acid with 2-ethylhexanol and is a non-phthalate plasticizer.

  7. Food Contact Approval: PET produced from terephthalic acid is approved for food contact by FDA and EFSA.

  8. Recycling: PET bottles and polyester fibers are widely recyclable (rPET).

BEST PRACTICE RECOMMENDATIONS:

  • Storage: Store in a cool, dry, and well-ventilated area. Use moisture-proof containers. Maintain temperature below 30°C and humidity below 50% RH.

  • Handling: Use protective gloves, goggles, and dust mask. Avoid dust formation. Use local exhaust ventilation.

  • Processing: Pre-dry PTA before use in esterification reactions. Maintain PTA:EG molar ratio of 1:1.05 – 1:1.20 for PET production.

  • Quality Control: Monitor purity, moisture content, and 4-CBA levels. Ensure product meets specifications.

  • Waste Management: Dispose of waste in accordance with local regulations. Incineration is recommended for contaminated materials.

LEGAL DISCLAIMER:

This Technical Data Sheet (TDS) is for informational purposes only and is prepared based on available technical data. The user is solely responsible for determining the suitability of the product for their specific application and for complying with all local, national, and international regulations. For complete safety, storage, handling, transport, waste, and regulatory compliance information, the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier must be consulted. This document does not substitute professional advice.

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