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Sodium Aluminosilicate, Aluminum Sodium Silicate, 1344-00-9

Sodium Aluminosilicate, Aluminum Sodium Silicate, 1344-00-9

SODIUM ALUMINOSILICATE (AlNaO₆Si₂)

1. Chemical Identity and Material Classification

  • Chemical Name: Sodium Aluminosilicate, Aluminum Sodium Silicate, Aluminosilicic Acid Sodium Salt

  • Synonyms: Sodium Silicoaluminate, Molecular Sieve (certain grades), Zeolite (type A or 4A), E554 (food additive)

  • CAS Number: 1344-00-9

  • Molecular Formula: AlNaO₆Si₂ (also written as NaAlSi₂O₆ or Na₂O·Al₂O₃·4SiO₂·nH₂O for hydrated forms)

  • Molecular Weight: 202.14 g/mol (anhydrous basis)

  • EC Number: 215-684-8

2. Physical Properties

2.1 General Physical Properties

Property Value
Appearance White to off-white crystalline powder or beads
Crystal structure Cubic (zeolite A type), framework aluminosilicate
Odor Odorless
Density (20°C) 2.05–2.20 g/cm³
Bulk density (tapped) 0.45–0.75 g/cm³ (depending on grade)
Particle size (D50) 2–50 μm (anticaking grade); 0.5–5 mm (beads/molecular sieve)
Specific surface area (BET) 300–700 m²/g (molecular sieve grades)
Pore diameter 0.3–1.0 nm (typically 0.4 nm for type 4A)
Melting point >1000°C (decomposes before melting)
Refractive index 1.45–1.48

2.2 Thermal Properties

Parameter Value
Dehydration temperature 100–300°C (loss of adsorbed water)
Structural collapse temperature >700°C (depending on grade)
Specific heat capacity (C_p, 25°C) ~0.85 J/(g·K)

3. Chemical Properties and Composition

3.1 Typical Chemical Composition

Component Content (%)
SiO₂ (silica) 40–45%
Al₂O₃ (alumina) 30–35%
Na₂O (sodium oxide) 15–20%
Loss on ignition (H₂O) 5–15% (depending on hydration)
CaO (calcium oxide) ≤ 0.5%
Fe₂O₃ (iron oxide) ≤ 0.1%

3.2 SiO₂/Al₂O₃ Molar Ratio

Parameter Value
Typical SiO₂/Al₂O₃ ratio 1.8–2.2 (for zeolite A type)
Higher ratios >5 (other zeolite structures, different properties)

3.3 Ion Exchange Properties

Parameter Value
Cation exchange capacity (CEC) 200–350 meq/100g (depends on grade)
Sodium exchange capacity ~5–7% Na₂O exchangeable
pH of aqueous slurry (10%) 9.0–11.0 (alkaline due to sodium content)

4. Solubility and Stability

Parameter Value
Water solubility Insoluble (disperses but does not dissolve)
Solubility in acids Soluble (dissolves in strong mineral acids, destroys structure)
Solubility in alkalis Slightly soluble (in concentrated NaOH)
Solubility in organic solvents Insoluble
Stability in water Stable (does not hydrolyze, but exchanges sodium for other cations)
Stability in air Stable; hygroscopic (absorbs moisture)
Hydrolytic stability Framework stable at pH 4–11; degrades outside this range

5. Production Methods

5.1 Synthesis from Sodium Silicate and Sodium Aluminate

  • Reactions:
    Na₂SiO₃ + NaAlO₂ + H₂O → NaAlSiO₄·nH₂O + NaOH (crystallization)

  • Process:

    1. Sodium silicate and sodium aluminate solutions are mixed

    2. Gel formation occurs

    3. Hydrothermal crystallization at 70–100°C

    4. Filtration, washing, drying

    5. Calcination (for molecular sieve activation – removes water from pores)

  • Yield: >95%

  • Product types: Zeolite A (4A), 3A, 5A, 13X (depending on synthesis conditions and post-treatment)

5.2 Natural Sources (Less Common)

  • Minerals: Analcime, natrolite, thomsonite (naturally occurring zeolites)

  • Purity: Lower than synthetic grades; limited to specific industrial uses

5.3 Particle Size Control

Grade Typical D50 Production Method
Fine powder (anticaking) 2–10 μm Milling/classification
Standard powder 10–50 μm Direct synthesis + classification
Beads (molecular sieve) 0.5–5 mm Extrusion/spheronization + drying

6. Quality Specifications

6.1 Anticaking Grade (Food/Feed – E554)

Parameter Specification
Purity (as NaAlSi₂O₆, w/w) ≥ 99.0%
Loss on drying (105°C, 2 hours) ≤ 10%
Loss on ignition (800°C) 12–20%
pH (10% aqueous slurry) 9.0–11.0
Sieve residue (45 μm) ≤ 5%
Lead (Pb) ≤ 5 ppm
Arsenic (As) ≤ 3 ppm
Mercury (Hg) ≤ 1 ppm
Cadmium (Cd) ≤ 1 ppm
Particle size (D98) < 150 μm (typically < 45 μm)

6.2 Molecular Sieve Grade (Zeolite 4A)

Parameter Specification
Purity ≥ 97%
Loss on ignition (800°C) ≤ 22%
Water adsorption capacity (25°C, 40% RH) ≥ 20% by weight
Bulk density (compacted) 0.65–0.75 g/cm³
Particle size (beads) 0.5–5 mm (as specified)
Crush strength (beads) ≥ 20 N (for 1.5–2.5 mm beads)

7. Mechanism of Action – Anticaking Agent (Food Industry)

7.1 Anticaking Mechanism

Step Description
1 Sodium aluminosilicate particles coat the surface of hygroscopic powder particles
2 Particles act as physical spacers between powder particles
3 Prevents particle-to-particle contact and bridging
4 Adsorbs excess moisture from the powder surface
5 Maintains free-flowing properties of the powder

7.2 Applications as Anticaking Agent (E554)

Product Type Typical Addition Level
Table salt 0.5–2.0%
Baking powder 0.5–2.0%
Powdered milk 0.2–1.0%
Powdered eggs 0.5–1.5%
Instant coffee/tea 0.3–1.0%
Spice blends 0.5–2.0%
Dry mix soups 0.5–1.5%
Powdered sugar 0.5–2.0%

8. Mechanism of Action – Molecular Sieve (Adsorption)

8.1 Adsorption Mechanism

  • Principle: Uniform pore structure (0.4 nm for zeolite 4A) allows selective adsorption of molecules smaller than pore diameter

  • Driving force: High internal surface area (300–700 m²/g) and strong electrostatic fields within pores

  • Water adsorption: Strong affinity for water molecules (polar)

  • Selectivity: Adsorbs small molecules (H₂O, CO₂, NH₃, methanol); excludes larger molecules (hydrocarbons >C4)

8.2 Water Adsorption Isotherm (Zeolite 4A)

Relative Humidity (25°C) Water Adsorption (wt%)
10% 10–15%
20% 15–20%
40% 20–25%
60% 23–27%
80% 25–30%

8.3 Molecular Sieve Applications

Application Description Typical Dosage/Use
Gas drying Removal of H₂O from natural gas, air, refrigerant 2–10 kg/m³ gas
Solvent drying Removal of water from organic solvents 5–10% by weight
CO₂ removal Removal of CO₂ from natural gas 2–10 kg/m³ gas
Separation Separation of linear from branched hydrocarbons (5A) Process specific
Oxygen concentration Pressure swing adsorption (PSA) for O₂ generation (13X) 13X zeolite

9. Industrial Applications – Water Treatment

9.1 Ion Exchange for Water Softening

Parameter Value
Application Removal of calcium (Ca²⁺) and magnesium (Mg²⁺) from hard water
Mechanism 2Na⁺ (zeolite) + Ca²⁺ (water) → Ca²⁺ (zeolite) + 2Na⁺ (water)
Exchange capacity 200–350 meq/100g (for zeolite A)
Regeneration 10% NaCl solution (reverse exchange)
Common form Zeolite 4A powder or beads

9.2 Heavy Metal Removal

Metal Ion Removal Efficiency pH Range
Pb²⁺ (lead) 90–99% 4–8
Cu²⁺ (copper) 85–95% 4–8
Zn²⁺ (zinc) 80–90% 5–8
Cd²⁺ (cadmium) 85–95% 5–8
Ni²⁺ (nickel) 70–85% 5–8

9.3 Ammonium Removal (Wastewater)

Parameter Value
Application Removal of NH₄⁺ from municipal and industrial wastewater
Exchange capacity 1.5–2.5 meq NH₄⁺/g
Selectivity NH₄⁺ > K⁺ > Na⁺ > Ca²⁺ > Mg²⁺
Regeneration NaCl or KCl solution

10. Industrial Applications – Petrochemical Industry

10.1 Fluid Catalytic Cracking (FCC) Catalyst Component

Parameter Value
Function Matrix material in FCC catalysts
Role Provides thermal stability, metal passivation, bottoms cracking
Typical content in FCC catalyst 5–15%
Zeolite type HY, USY, REY (sodium aluminosilicate-derived)

10.2 Catalytic Applications (Other)

Application Zeolite Type Function
Alkylation Zeolite Y Acid catalyst
Isomerization Zeolite Y, Beta Skeletal rearrangement
Hydrocracking Zeolite Y (with metals) Cracking and hydrogenation
Methanol-to-olefins (MTO) SAPO-34 (silicoaluminophosphate) Shape-selective catalysis

11. Industrial Applications – Ceramics and Glass

Application Function Typical Addition
Ceramic glazes Flux and stabilizer 5–15%
Glass-ceramics Nucleating agent 1–5%
Refractory binders Thermal stability 10–20%
Porcelain Filler 5–10%

12. Other Industrial Applications

12.1 Detergent Builder (Laundry Powders)

Parameter Value
Application Replacement of phosphates in laundry detergents
Function Water softening (ion exchange for Ca²⁺/Mg²⁺)
Typical content 15–30% by weight of detergent
Advantages Biodegradable, phosphate-free, effective at low temperatures

12.2 Paper Industry

Application Function
Filler Improves opacity, brightness, printability
Pitch control Adsorbs resinous compounds

12.3 Agriculture and Animal Feed

Application Function
Mycotoxin binder Adsorbs aflatoxins and other mycotoxins in animal feed
Anticaking agent Prevents caking in feed powders

13. Safety and Toxicology

13.1 Acute Toxicity

Parameter Value
Oral LD₅₀ (rat) >5,000 mg/kg (very low toxicity)
Dermal LD₅₀ (rabbit) >2,000 mg/kg
Inhalation LC₅₀ (rat, dust) >5 mg/L (low toxicity)
Skin irritation Non-irritant (mild abrasion possible from dust)
Eye irritation Mild irritant (dust)
Skin sensitization Non-sensitizer
Mutagenicity Negative (Ames test)
Carcinogenicity Not classified (IARC Group 3 – not classifiable)

13.2 Regulatory Status

Regulation Status
FDA (US) GRAS for certain uses (anticaking agent)
EU Food Additive E554 – permitted in specified foods at QS (quantum satis)
EU maximum usage (salt) 10 g/kg (sodium aluminosilicate, expressed on anhydrous basis)
ADI (FAO/WHO) Not specified (generally recognized as safe at intended levels)

13.3 Occupational Exposure

Parameter Value
OSHA PEL (respirable dust) 5 mg/m³ (for silicates)
ACGIH TLV (inhalable) 10 mg/m³ (nuisance dust)
NIOSH REL 5 mg/m³ (respirable dust)

14. Safety Precautions and Personal Protective Equipment (PPE)

  • Hazards:

    • Low acute toxicity

    • Dust may cause mechanical irritation to eyes and respiratory tract

    • May be abrasive due to crystalline nature

  • PPE (recommended):

    • Dust mask (FFP1 or N95) – for powder handling

    • Safety glasses with side shields (EN 166)

    • Protective gloves (nitrile – optional, low hazard)

    • Protective clothing (dust protection)

  • Engineering controls:

    • Local exhaust ventilation (LEV) for powder handling

    • Dust collection systems

    • Eyewash stations

  • First aid:

    • Inhalation: Move to fresh air

    • Skin contact: Wash with soap and water (mild abrasive – rinse thoroughly)

    • Eye contact: Rinse with water for 15 minutes

    • Ingestion: Rinse mouth; drink water (low hazard)

15. Environmental Fate and Disposal

Parameter Value
Biodegradation Not applicable (inorganic)
Aquatic ecotoxicity (fish, LC₅₀, 96 hours) >1,000 mg/L (very low toxicity)
Daphnia magna (EC₅₀, 48 hours) >500 mg/L
Algal toxicity (EC₅₀, 72 hours) >500 mg/L
Mobility in soil Low (particulate, settles)
Hydrolysis Stable (does not hydrolyze)
Disposal method Landfill (non-hazardous waste) or recycling (regeneration possible for molecular sieves)

16. Storage and Shelf Life

  • Storage conditions:

    • Cool, dry, well-ventilated area (10–30°C)

    • Keep tightly closed in original packaging (hygroscopic)

    • Protect from moisture (prevents caking and loss of adsorption capacity)

    • Avoid contact with strong acids or alkalis

  • Shelf life:

    • Sealed container (anticaking grade): 24–36 months

    • Sealed container (molecular sieve grade): 12–24 months (if kept dry)

    • Opened container: 6–12 months (if properly resealed, protected from moisture)

  • Degradation indicators:

    • Caking/hardening (moisture absorption)

    • Reduced adsorption capacity (molecular sieve grade)

17. Transport Information

Regulation Classification
UN Number Not regulated (non-hazardous)
ADR/RID Not classified as dangerous goods
IMDG Not regulated
IATA Not regulated
Proper shipping name Sodium aluminosilicate (non-hazardous)

18. Synonyms and Common Names

  • English: Sodium aluminosilicate, Aluminum sodium silicate, Sodium silicoaluminate, Aluminosilicic acid sodium salt, Zeolite A (4A), Molecular sieve (type 4A), E554

  • Trade names: Valfor® (PQ Corporation), Doucil®, Zeolum®, Baylith®, Siliporite®

  • French: Aluminosilicate de sodium

  • German: Natriumaluminosilicat

  • Spanish: Aluminosilicato de sodio

  • Turkish: Sodyum alüminosilikat, Alüminyum sodyum silikat

19. Why Choose Sodium Aluminosilicate? (Technical Summary)

Advantage Description
Effective anticaking agent Prevents clumping in powdered foods, salts, and industrial powders at low addition levels (0.2–2%)
High water adsorption capacity Up to 25–30% by weight (molecular sieve grades)
Selective adsorption Pore structure (0.4 nm) allows selective removal of small molecules (H₂O, CO₂, NH₃)
Ion exchange properties Removes Ca²⁺, Mg²⁺, heavy metals, and ammonium from water
Thermal stability Stable up to 700°C (structural integrity maintained)
Regenerable Molecular sieves can be regenerated by heating (200–300°C) or pressure swing
Low toxicity GRAS for food use (E554), low environmental impact
Phosphate-free detergent builder Environmentally friendly alternative to sodium tripolyphosphate (STPP)
Versatile particle sizes From fine powder (2–10 μm) to beads (0.5–5 mm) for different applications
Cost-effective Low cost compared to many synthetic adsorbents
Limitation note: Insoluble in water (disperses but does not dissolve). Degrades in strong acids or strong alkalis (pH <4 or >11). Dust may be abrasive. Adsorption capacity reduced at high humidity (pre-loading with water).

20. Sectoral Suitability Summary Table

Sector Application Typical Usage Alternatives
Food Industry Anticaking agent (E554) – salt, baking powder, powdered milk, spices 0.2–2% Silicon dioxide (E551), calcium silicate (E552), magnesium silicate (E553a)
Water Treatment Ion exchange softening (Ca²⁺/Mg²⁺ removal), heavy metal removal Packed bed or 10–50 mg/L Ion exchange resins, zeolite (clinoptilolite)
Detergent Industry Builder (phosphate replacement) – laundry powders 15–30% of formulation Zeolite P, layered silicates (SKS-6)
Petrochemical Molecular sieve – gas drying, CO₂ removal, FCC catalyst component 2–10 kg/m³ gas Activated alumina, silica gel, other zeolites
Chemical Industry Solvent drying, selective adsorption, catalyst 5–10% (solvent drying) Molecular sieves (3A, 5A, 13X), activated carbon
Agriculture/Feed Anticaking in feed, mycotoxin binder (aflatoxins) 0.2–2% Clays (bentonite), activated carbon
Ceramics/Glass Flux, stabilizer, nucleating agent 1–15% Feldspar, nepheline syenite
Paper Industry Filler (opacity, brightness), pitch control 5–20% (filler) Calcium carbonate, kaolin clay, talc
Pharmaceutical Excipient, tablet diluent, moisture adsorbent 1–10% Silicon dioxide, calcium phosphate
Plastics Anticaking in polymer powders, anti-block additive 0.1–2% Talc, calcium carbonate

This TDS is prepared in compliance with ISO 11014-1 format and is intended for food technologists, water treatment engineers, detergent formulators, petrochemical engineers, ceramicists, and procurement professionals. Certificates of Analysis (CoA), Safety Data Sheets (SDS), adsorption isotherm data, and sample validation reports are available upon request.

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