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Zeolite, Clinoptilolite, Aluminum Silicate, 1318-02-1, 69912-79-4

Zeolite, Clinoptilolite, Aluminum Silicate, 1318-02-1, 69912-79-4

ZEOLITE (CLINOPTILOLITE)

1. PRODUCT DEFINITION AND CHEMICAL IDENTITY

Parameter Description
Chemical Name Hydrated Aluminosilicate of Alkali and Alkaline Earth Metals
Common Name Zeolite, Clinoptilolite
CAS Number 1318-02-1 (general zeolite); 69912-79-4 (clinoptilolite specific)
Chemical Class Natural Microporous Mineral (Tectosilicate)
Appearance Pale green to greyish-white powder, granules, or pellets
Odour Odourless

Note: Zeolites are a group of naturally occurring, three-dimensional, crystalline, microporous aluminosilicate minerals. Among over 50 natural zeolite types, Clinoptilolite, belonging to the Heulandite group, is the most abundant, commercially valuable, and industrially utilized form, accounting for approximately 90% of global natural zeolite production. It possesses a unique cage-like structure that imparts a high cation exchange capacity (CEC), exceptional adsorption properties, and the ability to reversibly lose and regain water. It is widely used in water treatment, agriculture, animal feed, construction, and industrial purification.

2. PHYSICAL AND CHEMICAL PROPERTIES

Property Value / Description
Physical form Pale green to greyish-white powder, free-flowing granules, or extruded pellets
Bulk density 2150 – 2250 kg/m³
Porosity Up to 50% of the total volume
Heat resistance Stable up to 1200 °C
Water absorption capacity 95 – 135 g/100 g (can hold up to 40% of its weight)
Oil absorption capacity 66 – 72 cm³/100 g
Cation Exchange Capacity (CEC) 1.5 – 2.1 meq/100 g
pH (aqueous suspension) 7 – 9 (neutral to mildly alkaline)
Whiteness 85.7 – 90.7%
Pore diameter ~4 Ångstrom (0.4 nm)
Si/Al ratio Determines ion exchange capacity and thermal stability

3. TYPICAL CHEMICAL COMPOSITION (Clinoptilolite)

Component Average Content (%)
SiO₂ 69.95
Al₂O₃ 11.00
Fe₂O₃ 0.99
CaO 1.99
MgO 0.67
Na₂O 2.69
K₂O 0.04
LOI (Loss on Ignition) 9.42

4. CLINOPTILOLITE TYPES AND CATION SPECIFICITY

The specific cation present in the exchangeable sites determines the targeted application. During cation exchange, these resident cations are replaced by more preferred cations like heavy metals, ammonium, and toxins.

Type Dominant Exchangeable Cation Key Function / Application
Clinoptilolite-K Potassium (K⁺) Heavy metal and ammonium binding
Clinoptilolite-Na Sodium (Na⁺) Toxin and gas adsorption
Clinoptilolite-Ca Calcium (Ca²⁺) Radioactive ion (Cs⁺, Sr²⁺) capture

5. FUNCTIONAL PROPERTIES AND MODE OF ACTION

  • Ion Exchange (Cation Exchange Capacity - CEC): The naturally negative charge of the aluminosilicate framework is balanced by loosely held, exchangeable cations (Na⁺, K⁺, Ca²⁺, Mg²⁺) that reside within the pores. These are readily exchanged for higher-affinity, positively charged species in solution, most notably ammonium (NH₄⁺), heavy metals (Pb²⁺, Cd²⁺, Cu²⁺, Zn²⁺), and radioactive cesium (Cs⁺) and strontium (Sr²⁺). This is the fundamental mechanism for water purification, ammonia removal, and toxin binding.

  • Selective Adsorption and Molecular Sieving: The precisely defined pore diameter (~4 Å) acts as a molecular sieve, physically trapping molecules small enough to enter the pore structure. It exhibits a high selectivity for polar and cationic molecules like ammonium and water, while excluding larger molecules like vitamins, amino acids, and nutrients. This ensures its safe use as a feed additive without binding essential dietary components.

  • Reversible Hydration and Desiccation: The porous structure can absorb and retain up to 40% of its weight in water, acting as a natural desiccant and moisture buffer. This water is readily released back into the environment, providing a moisture reservoir for plant roots and controlling humidity in litter and packaging applications.

  • Ammonia and Odor Control: By rapidly exchanging and binding ammonium ions (NH₄⁺), it effectively scavenges the primary source of noxious ammonia (NH₃) gas from animal waste, preventing its release into the air and reducing odor, respiratory stress, and environmental pollution.

6. SECTORAL APPLICATIONS AND USAGE RATES

Sector Application Typical Usage / Notes
Water Treatment Removal of ammonium, heavy metals (Pb, Cd, Cu, Zn), radioactive elements (Cs, Sr); mechanical filtration >4 microns; biological filtration support Filtration media: 0.5–2 mm granules; Wastewater: 1–10 g/L; Aquaculture: 1–5 kg/m³ filter bed
Animal Feed Additive Mycotoxin (aflatoxin) binder, ammonium scavenger, digestive aid, anti-caking agent 1–3% of feed ration; only Clinoptilolite is approved under EU and Turkish feed regulations
Pet Litter & Animal Bedding Ammonia and moisture absorption, odor control Used neat or as a blend in cat litter; 3-5 cm layer in poultry/barn bedding
Agriculture & Soil Amendment Slow-release fertilizer carrier, water retention enhancer, soil conditioner, heavy metal immobilizer 100–500 kg/ha (soil incorporation); 5–10% in compost blends
Construction & Building Materials Pozzolanic additive for high-performance concrete; sorbent in ecological paints and plasters 10–30% cement replacement; reduces CO₂ emissions and improves durability
Industrial & Gas Purification Adsorption of SO₂, NOx, H₂S, CO₂; biogas purification; industrial spill absorbent 5–20% in scrubber systems; applied directly as a spill absorbent
Cosmetics & Healthcare Detoxifying agent in face masks, soaps, and body creams; natural deodorant 1–10% in cosmetic formulations
Road De-icing Environmentally friendly alternative to salt for icy roads Applied directly to surfaces

7. TYPES OF ZEOLITES

Type Category Key Characteristics / Applications
Clinoptilolite Natural Most abundant; water treatment, feed additive, agriculture, construction
Mordenite Natural High Si/Al ratio; petrochemical and gas separation
Heulandite Natural Agriculture and environmental applications
Chabazite Natural CO₂ adsorption, gas separation
Zeolite A Synthetic Detergent builder, water softening
Zeolite X & Y Synthetic Petrochemical FCC catalysts
ZSM-5 Synthetic High-temperature catalysis, aromatic production

8. ALTERNATIVES AND COMPARISON

Application Area Alternative Material Comparison with Zeolite
Ammonium Removal (Water) Activated Carbon, Bentonite Zeolite has a higher selective ion exchange capacity for NH₄⁺. Activated carbon is better for organic contaminants.
Mycotoxin Binder (Feed) Bentonite (Montmorillonite) Both are approved and effective. Zeolite offers the added benefit of ammonium control.
Soil Conditioner Perlite, Vermiculite All improve aeration and water retention. Zeolite uniquely adds nutrient-holding CEC to the soil.
Pozzolanic Additive (Concrete) Fly Ash, Silica Fume Zeolite is a natural, high-performance pozzolan that also controls alkali-silica reaction (ASR).
Moisture Absorber (Desiccant) Silica Gel, Clay Zeolite is effective and non-toxic, suitable for a wide range of humidity levels.

9. SAFETY, STORAGE, AND REGULATORY INFORMATION

  • GHS Classification: Not classified as a hazardous substance or mixture. It is a 100% natural, non-toxic mineral.

  • Safety Profile: Safe for human handling, animal consumption, and the environment. Provides no risk when used in pet litter or when ingested.

  • Regulatory (Feed): Only the Clinoptilolite form of zeolite is approved by the European Union (EC 1831/2003) and Turkish feed regulations for use as a mycotoxin binder and feed additive.

  • Storage: Store in a cool, dry, and well-ventilated area. Keep containers tightly closed. The product is non-flammable and chemically inert.

  • Quality Note: The market offers products with varying purity levels (50-95%). For technical and industrial applications, a minimum purity of 85%, ideally 90-95% clinoptilolite content, is recommended.

10. QUICK REFERENCE TABLE

Property Value / Description
Mineral Name Zeolite (Clinoptilolite)
CAS 1318-02-1 / 69912-79-4
Chemical Family Hydrated Aluminosilicate
Appearance Pale green to greyish-white powder or granules
CEC 1.5 – 2.1 meq/100 g
Water Absorption Up to 40% of its own weight
Main Functions Ion exchange, selective adsorption, molecular sieving, water retention
Key Benefit A single, 100% natural mineral that purifies water, improves soil, protects animal health, and strengthens concrete

This document contains all critical technical, safety, and application information for Zeolite (Clinoptilolite). If you need the Turkish version or a similar TDS for another material, please let me know.

ZEOLITE (CLINOPTILOLITE) – PRODUCT SIZES AND APPLICATION AREAS

1. GRANULAR PRODUCTS

Size Range Grade Description Application Areas
0.3 – 0.7 mm Finest granule, sand-sized Construction and building materials (concrete additive, plaster, mortar)
0.7 – 1.6 mm Special USGA-approved for turf applications Soil conditioner, turf applications, water treatment (drinking and wastewater), animal bedding
1.6 – 3 mm Special for agriculture, cost-effective Soil conditioner, fertilizer carrier, water treatment, animal bedding, cat litter
3 – 5 mm Popular for tree and landscaping applications Soil conditioner, tree planting, landscaping, water treatment, animal bedding
5 – 9 mm Medium-sized granule Water treatment (industrial filters), landscaping, drainage
9 – 16 mm Coarse granule Water treatment, landscaping, large-scale filtration systems
16 – 50 mm Extra coarse granule Water treatment, wastewater systems, barrier and fill applications
Pellet Cylindrical form Water treatment, aquarium filtration, feed additive (suitable flowability for premix blends)

2. MICRONIZED POWDER PRODUCTS

Important Note: When purchasing micronized products, always request a particle size distribution analysis. Many suppliers in the market name their products based on Dv50 value. For example: A product with Dv50 = 100 microns may be 400 microns when measured at Dv90. In this document, products are named according to the Dv90 value.

Product (Dv90) Grade Description Application Areas
10 micron Activated, enriched, finest powder Medical and cosmetic products (face masks, toothpaste, baby powder, ointments)
25 micron Activated, very fine powder Medical and cosmetic products, feed additive (fine powder premix), food supplement (subject to regulations)
50 micron Special for industrial applications Medical and cosmetic products, paint and coating additive
100 micron Intermediate powder Medical and cosmetic products, feed additive, filler material (plastics, paper, cardboard)
200 micron Fine powder Medical and cosmetic products, feed additive, filler material, odor absorber
300 micron Medium powder Feed additive (standard premix), industrial filler, rubber additive
400 micron Popular feed additive, cost-effective Feed additive, filler material, construction materials, treatment (powder filtration)
0 – 1 mm Coarsest powder Feed additive, filler material, construction materials, treatment, soil conditioner

3. SIZE SELECTION TABLE BY SECTOR / APPLICATION

Sector / Application Recommended Size Range
Drinking Water Treatment Granular: 0.7 – 1.6 mm / 1.6 – 3 mm
Wastewater Treatment Granular: 1.6 – 3 mm / 3 – 5 mm / 5 – 9 mm / Powder: 0 – 1 mm
Aquarium / Aquaculture Granular: Pellet / 0.7 – 1.6 mm
Feed Additive Powder: 25, 100, 200, 300, 400 micron / 0 – 1 mm / Granular: Pellet
Cat Litter Granular: 1.6 – 3 mm / 3 – 5 mm
Animal Bedding (Poultry, Livestock) Granular: 1.6 – 3 mm / 3 – 5 mm
Soil Conditioner / Agriculture Granular: 0.7 – 1.6 mm (turf) / 1.6 – 3 mm / 3 – 5 mm (trees/landscaping)
Fertilizer Carrier Granular: 1.6 – 3 mm / 3 – 5 mm / Powder: 0 – 1 mm
Construction / Concrete Additive Granular: 0.3 – 0.7 mm / Powder: 400 micron / 0 – 1 mm
Paint, Plaster, Mortar Powder: 50, 100, 200 micron
Cosmetics / Medical Powder: 10, 25, 50, 100 micron
Odor Absorber / Desiccant Granular: 1.6 – 5 mm / Powder: 200, 300 micron
Plastic / Rubber Filler Powder: 100, 200, 300 micron
Paper / Cardboard Additive Powder: 100, 200 micron
Biogas Purification Granular: 3 – 5 mm / 5 – 9 mm
Radioactive Waste Treatment Granular: 1.6 – 3 mm / 3 – 5 mm
Industrial Spill Absorbent Granular: 1.6 – 3 mm / 3 – 5 mm

4. PACKAGING OPTIONS

Packaging Type Capacity Suitable Product Types
PP Bag 10 kg, 15 kg, 20 kg, 25 kg All micronized powder and granular products
Big Bag 500 kg, 650 kg, 800 kg, 1000 kg (1 ton) All products
Bucket 10 kg, 15 kg, 20 kg Micronized powders (especially cosmetic and medical grades)
Bulk Silo tanker / open truck Granular products (for large-scale projects)

5. PRACTICAL ADVICE FOR SELECTING THE CORRECT SIZE

  1. When deciding between powder and granules:

    • Powder products provide higher surface area and faster reaction/ion exchange, but carry a dusting risk.

    • Granular products are easier to handle, dust-free, and provide better flow in filtration systems.

  2. Selection by application:

    • For filtration systems, granular products (0.7 – 16 mm) should be preferred.

    • For feed and food supplements, fine powders (25 – 100 microns) provide better blend homogeneity.

    • For soil applications, granular products (1.6 – 5 mm) optimize soil incorporation and long-term effects.

    • For cosmetics, the finest powders (10 – 50 microns) provide a smooth texture and effective application.

  3. Always request a particle size distribution analysis:

    • Evaluate the true fineness of the product by comparing Dv50 and Dv90 values.

    • Contact your supplier for custom size requirements.

ZEOLITE (CLINOPTILOLITE) – ALTERNATIVES AND APPLICATION AREAS COMPARISON TABLE

This table shows the functions of zeolite in different sectors, the alternative materials that can substitute for these functions, and the technical suitability status of each alternative compared to zeolite.

Suitability Legend:

  • High Suitability: Performs the function of zeolite in a technically equivalent or superior manner.

  • Medium Suitability: Partially performs the function; shows limited effectiveness in some processes.

  • Low Suitability: Does not fulfill the technical function of zeolite; provides only a physical contribution.

1. WATER TREATMENT AND ENVIRONMENTAL TECHNOLOGIES

Function of Zeolite Alternative Product Technical Suitability Description
Ammonium (NH₄⁺) Removal Activated Carbon Medium Excellent for organic pollutants and chlorine; zeolite is more selective for ammonium.
  Bentonite Low High swelling capacity; ion exchange is limited.
  Non-Clinoptilolite Zeolites High Efficacy varies among natural zeolite types; clinoptilolite is the most effective.
Heavy Metal Scavenger (Pb²⁺, Cd²⁺, Cu²⁺, Zn²⁺) Activated Carbon High Large surface area; effective for Pb²⁺ and Hg²⁺. Zeolite captures a wider range of metals.
  Bentonite Medium Limited metal binding capacity; mainly physical adsorption.
  Perlite Low Acts only as a physical filter; provides no chemical binding.
  Synthetic Ion Exchange Resins High Customized ion selectivity; much higher cost compared to zeolite.
Phosphate and Nitrate Removal Iron Hydroxide Medium Effective for phosphate; limited nitrate removal.
  PAC (Polyaluminum Chloride) Medium Effective as a coagulant; does not perform ion exchange.
  Lanthanum-Based Filters High High selectivity for phosphate; expensive.
Radioactive Ion Scavenger (Cs⁺, Sr²⁺) Prussian Blue High Very effective for cesium; limited for strontium.
  Titanium Silicate High Synthetic, high selectivity; expensive.
  Synthetic Ion Exchangers High Designed for specific applications; zeolite is more economical.

2. AGRICULTURE AND SOIL CONDITIONING

Function of Zeolite Alternative Product Technical Suitability Description
Water Retainer and Soil Conditioner Perlite High Excellent aeration and water retention; has no CEC.
  Vermiculite High Provides water retention and aeration; CEC is lower than zeolite.
  Bentonite Medium High water retention capacity; risk of excessive swelling in soil.
  Biochar High Carbon-based; supports microbial activity; moderate CEC.
Fertilizer Carrier (Slow Release) Leonardite Medium Source of organic matter and humic acid; no ion exchange.
  Humic Acid Medium Improves soil structure; nutrient retention is lower than zeolite.
  Zeoponic Blends High Zeolite-based specialty blends; high performance.
Heavy Metal Binder (Soil Remediation) Bentonite (Montmorillonite) Medium Has toxin-binding capacity; not as selective as zeolite.
  Activated Carbon High Broad-spectrum adsorption; high cost.
  Organic Matter Additives (Compost) Medium Improves soil quality; does not directly bind metals.

3. ANIMAL HUSBANDRY AND FEED ADDITIVE

Function of Zeolite Alternative Product Technical Suitability Description
Mycotoxin Binder (Aflatoxin) Bentonite (Montmorillonite) High Approved under EC 1831/2003; effective for aflatoxin. Zeolite additionally provides ammonium control.
  Activated Carbon High Broad-spectrum toxin adsorption; may also bind nutrients.
  Esterified Glucan High Organic mycotoxin binder; selective action.
Digestive Regulator Probiotics Medium Supports intestinal flora; does not bind toxins.
  Prebiotics Medium Supports beneficial bacteria growth; does not directly bind toxins.
  Yeast Derivatives Medium Provides digestive support; no ammonia control.
Odor-Control Bedding Perlite High Moisture and odor control; has no CEC.
  Silica Granules High Moisture and ammonia absorber; can be more expensive than zeolite.
  Calcium Carbonate-Based Beddings Medium pH buffering; limited adsorption capacity.

4. PETROCHEMICALS AND CATALYSIS

Function of Zeolite Alternative Product Technical Suitability Description
FCC Catalyst Alumina High Widely used in FCC processes; high thermal stability.
  Silica-Alumina High High thermal stability; similar performance to zeolite.
  Mesoporous Carbon Medium For specialized applications; high cost.
Molecular Sieve Metal-Organic Frameworks (MOFs) Research Stage Very high selectivity; expensive and not yet widespread.
  Carbon Nanotubes Research Stage High performance; limited industrial-scale use.
  Synthetic Polymer Membranes Medium Effective for gas separation; not as durable as zeolite.

5. HEALTH AND FOOD SUPPLEMENTS

Function of Zeolite Alternative Product Technical Suitability Description
Toxin Binder / Detox Bentonite High Toxin binder; EC compliant. Zeolite provides broader-spectrum binding.
  Activated Carbon High Effective for acute toxin removal; may also bind nutrients with long-term use.
  Chlorella / Spirulina Medium Antioxidant effect; ion binding and detox mechanism differ from zeolite.
Mineral Supplement Calcium Bentonite Medium Mineral source; low CEC.
  Dolomite Medium Calcium and magnesium source; does not bind toxins.
  Magnesium Oxide Low Magnesium supplement only; not versatile.

6. CONSTRUCTION AND MATERIALS SCIENCE

Function of Zeolite Alternative Product Technical Suitability Description
Pozzolanic Additive (Concrete) Fly Ash High Strength enhancer; compliant with TS EN. Zeolite offers the advantage of ASR control.
  Silica Fume High Provides sulfate resistance and strength; higher cost than zeolite.
  Microsilica High Improves concrete performance; zeolite is natural and more economical.
Insulation Material Perlite High Thermal and acoustic insulation; lighter than zeolite.
  Glass Wool High Thermal insulation; lacks the CEC and odor-absorbing advantages of zeolite.
  Rock Wool High Thermal and acoustic insulation; lacks the chemical advantages of zeolite.

7. ODOR ABSORBER AND DESICCANT

Function of Zeolite Alternative Product Technical Suitability Description
Odor Absorber Silica Granules High Absorbs moisture and ammonia; does not capture as broad a spectrum of odors as zeolite.
  Activated Carbon High Excellent for organic odors; zeolite is more effective for ammonia.
  Calcium Carbonate Medium pH buffering; limited odor adsorption.
Desiccant Silica Gel High Industry standard; zeolite is effective across a wider humidity range.
  Clay (Bentonite) Medium Absorbs moisture; capacity is not as high as zeolite.
  Calcium Chloride Medium Very high moisture absorption; can be corrosive and irreversible.

8. SUMMARY: KEY ADVANTAGES OF ZEOLITE OVER ITS ALTERNATIVES

Advantage Description
Versatility A single mineral effective across vastly different sectors: water treatment, agriculture, feed, construction, cosmetics.
100% Natural and Non-Toxic Environmentally friendly, safe, and sustainable, unlike many synthetic alternatives.
High CEC (Cation Exchange Capacity) Possesses one of the highest ion exchange capacities among natural minerals.
Selective Adsorption Captures only target ions (ammonium, heavy metals, toxins); does not bind essential vitamins, amino acids, or nutrients.
Long-Lasting and Persistent Effect Maintains its efficacy for years in soil and filtration systems; not single-use.
Economical Its low cost and multi-functionality allow it to replace multiple separate additives.
Thermal and Chemical Stability Withstands temperatures up to 1200 °C; operates effectively over a wide pH range.

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