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Bentonite, Montmorillonite, Aluminum Phyllosilicate Clay, 1302-78-9

Bentonite, Montmorillonite, Aluminum Phyllosilicate Clay, 1302-78-9

BENTONITE (MONTMORILLONITE CLAY)

1. Chemical Identity and Material Classification

  • Chemical Name: Bentonite, Montmorillonite, Aluminum Phyllosilicate Clay

  • Synonyms: Volclay, Fuller's Earth, Bentonite Magma, Hi-Jel, Magbond, Tixoton, Wilkinite, Sodium Bentonite, Calcium Bentonite

  • CAS Number: 1302-78-9

  • General Formula: Al₂O₃·4(SiO₂)·H₂O (idealized); Na₀.₅Al₁.₅Mg₀.₅Si₄O₁₀(OH)₂·nH₂O (typical sodium bentonite)

  • Molecular Weight: 360.31 g/mol (for idealized formula)

  • EC Number: 215-108-5

2. Physical Properties

2.1 General Physical Properties

Property Value
Appearance Fine powder, granules, or lumps
Color Light yellow, green, cream, pink, gray, brown, to black (depending on source and impurities)
Odor Odorless (earthy when moist)
True density (specific gravity) 2.0–3.0 g/cm³ (typically 2.2–2.6 g/cm³)
Bulk density (dry powder) 0.6–0.8 g/cm³ (loose); 0.8–1.1 g/cm³ (tamped)
Particle size (powder) 1–200 μm (typical; 95% passing 75 μm for standard grades)
Specific surface area (BET) 150–800 m²/g (highly dependent on source and purity)
Swelling capacity (water) 4–20 times dry volume (sodium bentonite); 2–3 times dry volume (calcium bentonite)
pH (5% aqueous slurry) 8.0–10.5 (sodium bentonite – alkaline); 6.0–8.0 (calcium bentonite – neutral to slightly alkaline)

2.2 Thermal Properties

Parameter Value
Loss on ignition (LOI, 1000°C) 5–15% (loss of interlayer water + bound water)
Dehydroxylation temperature 500–700°C (loss of structural OH groups)
Melting point >1200°C (decomposes before melting)
Specific heat capacity (C_p, 25°C) 0.8–1.0 J/(g·K)

3. Chemical Properties and Composition

3.1 Typical Chemical Composition (Sodium Bentonite)

Component Content (%)
SiO₂ (silica) 50–65%
Al₂O₃ (alumina) 15–25%
Fe₂O₃ (iron oxide) 2–8%
CaO (calcium oxide) 1–5%
MgO (magnesium oxide) 1–4%
Na₂O (sodium oxide) 1–4%
K₂O (potassium oxide) 0–1.5%
TiO₂ (titanium dioxide) 0–1%
Loss on ignition (H₂O) 5–12%

3.2 Cation Exchange Capacity (CEC)

Parameter Sodium Bentonite Calcium Bentonite
CEC (meq/100g) 70–120 40–80
Exchangeable sodium (Na⁺) 40–80 meq/100g 5–20 meq/100g
Exchangeable calcium (Ca²⁺) 10–40 meq/100g 30–70 meq/100g
Exchangeable magnesium (Mg²⁺) 5–20 meq/100g 5–20 meq/100g
Exchangeable potassium (K⁺) 0–5 meq/100g 0–5 meq/100g

3.3 Swelling and Hydration Mechanism

Parameter Sodium Bentonite Calcium Bentonite
Interlayer cation Na⁺ Ca²⁺
Hydration layer thickness Large (multiple water layers) Small (limited water layers)
Swelling volume (2g in 100 mL water, 24h) 12–20 mL 4–8 mL
Water absorption capacity 400–800% by weight 200–300% by weight
Colloidal viscosity (6% slurry) 20–100 cP 5–20 cP
Filtration loss (API filter press) 10–20 mL (for drilling grade) 20–40 mL

3.4 X-Ray Diffraction (XRD) – d-spacing (Montmorillonite)

Condition d(001) spacing (Å)
Dry (air-dried) 12–15 Å
Hydrated (water-saturated) 18–20 Å
After glycol treatment 17–18 Å (diagnostic for smectite group)
After heating (550°C) Collapses to ~10 Å (loss of interlayer water)

4. Types of Bentonite

Type Dominant Cation Swelling Capacity Primary Applications
Sodium Bentonite (Wyoming type) Na⁺ High (10–20x volume) Drilling fluids, waterproofing, foundry binders, pelletizing
Calcium Bentonite (Southern type) Ca²⁺ Low (2–3x volume) Absorbents, cat litter, wine clarification, agriculture
Activated Bentonite Na⁺ (converted from Ca) High Same as sodium bentonite (when natural sodium unavailable)
Organophilic Bentonite Organic cation (quaternary ammonium) Swells in organic solvents Paints, inks, lubricants, cosmetics

5. Production Methods

5.1 Mining and Processing

Stage Description
Mining Open-pit mining of bentonite deposits
Stockpiling Blending to achieve consistent properties
Drying Rotary or flash drying to 5–15% moisture
Grinding Roller mills or hammer mills to desired fineness (typically 200 mesh/75 μm)
Classification Air classification for particle size control
Activation (for calcium bentonite) Sodium carbonate addition (Na₂CO₃) → cation exchange (Ca²⁺ → Na⁺)
Organic modification Reaction with quaternary ammonium salts for organophilic grades

5.2 Sodium Activation (Calcium Bentonite)

  • Reaction: Ca²⁺-bentonite + Na₂CO₃ → Na⁺-bentonite + CaCO₃ (precipitated)

  • Typical soda ash addition: 2–5% by weight of bentonite

  • Process: Blending with Na₂CO₃ → aging (24–72 hours) → milling

  • Result: Swelling capacity increases from 2–3x to 10–20x

6. Quality Specifications

6.1 Drilling Fluid (API 13A – Section 11) – Bentonite

Parameter Specification
Yield (barrel per ton) ≥ 91 bbl/ton (for standard grade); ≥ 65 bbl/ton for lower grade
Viscosity (600 rpm) ≥ 30 cP (after hydration)
Filtration loss (API) ≤ 15 mL (30 minutes)
Residue (200 mesh/75 μm) ≤ 2.5%
Residue (325 mesh/45 μm) ≤ 5% (for premium grade)
Moisture ≤ 10%
pH (6% slurry) 8.5–10.5

6.2 Foundry Grade (Green Sand Binder)

Parameter Specification
Methyl blue absorption ≥ 32 mL/0.5g
Green compression strength 50–100 kPa (at 5% bentonite)
Wet tensile strength 10–30 kPa
Fines (-200 mesh) ≥ 90%
Volatile matter ≤ 12%

6.3 Cat Litter Grade (Calcium Bentonite)

Parameter Specification
Granule size 0.5–6 mm (as specified)
Bulk density 0.65–0.85 g/cm³
Absorption capacity ≥ 150% by weight
Hardness (abrasion loss) ≤ 10%
Attrition ≤ 5%

6.4 Iron Ore Pelletizing Grade (Sodium Bentonite)

Parameter Specification
Swelling index (2g in 100 mL water, 24h) ≥ 16 mL
Viscosity (6% slurry) ≥ 20 cP
Moisture ≤ 12%
Particle size (200 mesh) ≥ 95% passing
Montmorillonite content ≥ 75%

7. Industrial Applications – Oil & Gas Drilling Fluids

7.1 Drilling Fluid Functions (Water-Based Muds)

Function Description
Viscosity control Increases carrying capacity for drill cuttings
Fluid loss control Forms filter cake on wellbore walls
Hole cleaning Suspends and transports cuttings to surface
Lubrication Reduces torque and drag on drill string
Hydrostatic pressure Maintains wellbore stability

7.2 Typical Mud Formulations

Application Bentonite (lb/bbl) Water Additives
Spud mud (top hole) 20–30 0.85 bbl Caustic soda, soda ash
Low-solids mud 8–15 0.90 bbl Polymers, PAC, Xanthan gum
High-yield gel 30–40 0.80 bbl Caustic soda, dispersants

8. Industrial Applications – Civil Engineering and Waterproofing

8.1 Geosynthetic Clay Liners (GCLs)

Parameter Value
Bentonite mass per unit area 4–6 kg/m²
Hydrated swell 10–20 times dry volume
Hydraulic conductivity (permeability) ≤ 5 × 10⁻⁹ cm/s (hydrated)
Self-healing capacity Excellent (closes small punctures)
Applications Landfill liners, pond liners, secondary containment

8.2 Waterproofing Slurries (Diaphragm Walls)

Parameter Value
Slurry density 1.02–1.06 g/cm³
Marsh funnel viscosity 30–60 seconds/quart
Sand content ≤ 4%
pH 9–11
Applications Trench stability during excavation

8.3 Dam Sealants and Cutoff Walls

Application Bentonite Content Soil Type
Soil-bentonite cutoff walls 1–3% (by dry weight of soil) Silts, sands, gravels
Cement-bentonite grout 2–10% Rock fractures

9. Industrial Applications – Foundry (Green Sand Casting)

9.1 Green Sand Binder Parameters

Parameter Value
Typical addition rate 4–10% (by weight of sand)
Green compression strength 60–120 kPa (at optimum moisture)
Mold hardness 80–95 (B scale)
Moisture content (green sand) 2–4%

10. Industrial Applications – Agriculture and Animal Feed

10.1 Soil Conditioner

Parameter Value
Application rate 1–10 tons/hectare (depending on soil type)
Benefits Improves water retention in sandy soils, prevents nutrient leaching, reduces compaction
CEC improvement Increases soil cation exchange capacity

10.2 Animal Feed Binder (Mycotoxin Adsorbent)

Parameter Value
Typical addition 0.5–2% by weight of feed
Aflatoxin B₁ binding efficiency 80–95% (for selected grades)
Feed pellet durability Improves pellet hardness and reduces fines

10.3 Liquid Feed Suspension Aid

Parameter Value
Suspension stability Prevents settling of solids in liquid feed supplements
Typical addition 1–3% by weight

11. Industrial Applications – Wine, Juice, and Beverage Clarification

11.1 Fining Agent (Calcium Bentonite)

Parameter Value
Typical dosage (wine) 0.5–2 g/L (500–2000 mg/L)
Hydration method Slurry: 5–10% bentonite in water (24 hours swelling)
Contact time 2–7 days
Effectiveness Removes proteins, reduces heat instability, improves clarity

11.2 Fruit Juice Clarification

Application Bentonite Type Dosage
Apple juice Calcium bentonite 0.5–1.5 g/L
Grape juice Calcium bentonite 0.5–2.0 g/L
Cider Calcium bentonite 0.5–1.5 g/L

12. Industrial Applications – Cosmetics and Personal Care

12.1 Cosmetic Clay

Application Function Typical Usage
Face masks Absorbent, oil control 10–50% by weight
Creams and lotions Thickener, stabilizer, emulsifier 1–10%
Shampoos Thickener, detangler 0.5–5%
Toothpaste Thickener, binder 1–5%

13. Industrial Applications – Iron Ore Pelletizing

13.1 Pellet Binder Parameters

Parameter Value
Bentonite addition rate 0.5–1.5% by weight of iron ore concentrate
Green pellet compression strength ≥ 10 N/pellet (10–16 mm diameter)
Dry pellet compression strength ≥ 50 N/pellet
Drop number (wet) ≥ 6 drops from 45 cm

14. Industrial Applications – Detergents and Cleaning Products

Application Function Typical Usage
Laundry powders Anti-redeposition agent 2–10%
Liquid detergents Suspension aid, viscosity modifier 0.5–3%
Industrial cleaners Thickener, absorbent 1–5%

15. Safety and Toxicology

15.1 Acute Toxicity

Parameter Value
Oral LD₅₀ (rat) >5,000 mg/kg (very low toxicity)
Dermal LD₅₀ (rabbit) >2,000 mg/kg
Inhalation LC₅₀ (rat, dust) >5 mg/L (nuisance dust)
Skin irritation Non-irritant (mild abrasion possible from dust)
Eye irritation Mild irritant (dust)
Skin sensitization Non-sensitizer
Mutagenicity Negative
Carcinogenicity Not classified (crystalline silica content may be present in some non-controlled grades – see warning)

15.2 Special Hazard – Crystalline Silica

  • Warning: Naturally occurring bentonite may contain crystalline silica (quartz) as an impurity (typically 0.5–5%). Prolonged inhalation of respirable crystalline silica can cause silicosis (lung disease).

  • Mitigation: Use low-silica bentonite grades (≤ 1% crystalline silica) for applications where dust generation is significant (e.g., foundry, cat litter, drilling).

  • Occupational controls: Dust control measures (LEV, wet processing), respiratory protection when dusting.

15.3 Occupational Exposure Limits (for respirable dust)

Authority Limit
OSHA PEL (respirable dust – nuisance) 5 mg/m³ (respirable), 15 mg/m³ (total)
ACGIH TLV (inhalable – nuisance) 10 mg/m³
NIOSH REL (respirable) 5 mg/m³

16. Safety Precautions and Personal Protective Equipment (PPE)

  • Hazards:

    • Low acute toxicity (nuisance dust)

    • Dust may cause mechanical irritation to eyes and respiratory tract

    • May contain crystalline silica (respirable hazard if dust is generated)

    • Wet bentonite is slippery (slip hazard)

  • PPE (recommended):

    • Dust mask (FFP1 or N95) – for powder handling (required if crystalline silica present)

    • Safety glasses with side shields (EN 166)

    • Protective gloves (nitrile – optional)

    • Protective clothing (dust protection)

  • Engineering controls:

    • Local exhaust ventilation (LEV) for powder handling

    • Dust collection systems (baghouse)

    • Wet methods for dust suppression

    • Eyewash stations

  • First aid:

    • Inhalation: Move to fresh air

    • Skin contact: Wash with soap and water

    • Eye contact: Rinse with water for 15 minutes

    • Ingestion: Rinse mouth; drink water (low hazard)

17. Environmental Fate and Disposal

Parameter Value
Biodegradation Not applicable (inorganic)
Aquatic ecotoxicity (fish, LC₅₀, 96 hours) >1,000 mg/L (very low toxicity)
Environmental persistence Stable (does not degrade; remains as clay)
Mobility in soil Low (clay particles settle, may migrate in groundwater in colloidal form)
Disposal method Landfill (non-hazardous waste) – material is inert

18. Storage and Shelf Life

  • Storage conditions:

    • Cool, dry, well-ventilated area

    • Keep dry (prevents caking and premature hydration)

    • Store away from acids and alkalis (reaction with acid may release H₂S)

    • Stack on pallets (protect from ground moisture)

  • Shelf life:

    • Unopened bags (dry conditions): 24–60 months (indefinite if kept dry)

    • Opened bags: 6–12 months (if properly sealed, protected from moisture)

  • Degradation indicators:

    • Caking/hardening (moisture absorption)

    • Reduced swelling capacity (if calcium bentonite not activated)

19. Transport Information

Regulation Classification
UN Number Not regulated (non-hazardous)
ADR/RID Not classified as dangerous goods
IMDG Not regulated
IATA Not regulated
Proper shipping name Bentonite (non-hazardous)
Special handling Protect from moisture during transport (truck/train/tarpaulin)

20. Synonyms, Standards Compliance, and Why Choose Bentonite?

Synonyms

  • English: Bentonite, Montmorillonite, Volclay, Fuller's Earth, Bentonite Magma, Hi-Jel, Magbond, Tixoton, Wilkinite, Sodium Bentonite, Calcium Bentonite

  • French: Bentonite

  • German: Bentonit

  • Spanish: Bentonita

  • Turkish: Bentonit, Montmorillonit, Volclay

Standards Compliance

Standard Compliance
API 13A (Section 11) Drilling fluid grade bentonite
OCMA (Oil Companies Materials Association) Drilling fluid grade
NSF/ANSI 60 Drinking water additive (for certain grades)
REACH Registered
TSCA Listed

Why Choose Bentonite? (Technical Summary)

Advantage Description
High swelling capacity 10–20 times dry volume (sodium bentonite) – self-sealing, low permeability
High cation exchange capacity 70–120 meq/100g – removes heavy metals, organic cations, ammonium
Excellent binding agent Foundry sand binder, iron ore pelletizing, feed pellets
Low hydraulic conductivity <10⁻⁹ cm/s when hydrated – landfill liners, water barriers
Suspension and rheology control Drilling fluids, paints, cosmetics, detergents
Adsorption capacity Removes proteins, tannins, mycotoxins, contaminants
Natural and abundant Low cost, environmentally compatible, biodegradable (clay)
pH buffering Maintains pH 8–10 (sodium bentonite) – stabilizes drilling fluids
Non-toxic (except silica dust) GRAS for many applications (wine, food contact, cosmetics)
Versatile surface modification Organophilic grades for organic solvents (paints, lubricants)
Limitation note: Contains crystalline silica (0.5–5%) – dust control required. Swelling capacity reduced by high ionic strength (brine, seawater). Not soluble in water. Calcium bentonite has low swelling – must be activated for most applications.

21. Sectoral Suitability Summary Table (Extended)

Sector Application Typical Grade Alternatives
Oil & Gas Drilling Drilling fluid (water-based mud) Sodium bentonite (API 13A) Attapulgite, sepiolite, polymers
Civil Engineering Geosynthetic clay liners (GCL), cutoff walls Sodium bentonite Compacted clay, geomembranes
Foundry Green sand binder (casting molds) Sodium bentonite Resin-coated sand, water glass
Agriculture Soil conditioner, mycotoxin binder Calcium bentonite Zeolite, biochar
Wine & Beverage Clarification (fining agent) Calcium bentonite Gelatin, activated carbon, PVPP
Cosmetics Face masks, creams, thickeners Purified sodium/calcium bentonite Kaolin, hectorite, silica
Iron Ore Pelletizing Pellet binder Sodium bentonite Organic binders (Peridur, corn starch)
Environmental Wastewater treatment, heavy metal removal Sodium/calcium bentonite Zeolites, activated carbon, ion exchange
Pet (Cat Litter) Absorption, odor control Calcium bentonite Silica gel, wood pellets, clay
Animal Feed Pellet binder, mycotoxin adsorbent Calcium bentonite Bentonite is standard
Pharmaceutical Excipient, binder Purified (pharma grade) Microcrystalline cellulose, starch
Paints & Coatings Thickener, anti-settling agent Organophilic bentonite Hectorite, fumed silica
Paper Pitch control, retention aid Sodium bentonite Talc, calcium carbonate
Detergents Anti-redeposition agent Sodium bentonite Carboxymethyl cellulose (CMC), polymers
Wastewater Flocculant aid Sodium bentonite (activated) Alum, PAC, FeCl₃

This TDS is prepared in compliance with ISO 11014-1 format and is intended for drilling fluid engineers, civil engineers, foundry metallurgists, agricultural scientists, winemakers, cosmetic chemists, and procurement professionals. Certificates of Analysis (CoA), Safety Data Sheets (SDS), swelling index test reports, and sample validation reports are available upon request.

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