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Graphite Powder, Graphite Flour, Carbon Powder, Industrial Carbon, Black Powder, 7782-42-5

Graphite Powder, Graphite Flour, Carbon Powder, Industrial Carbon, Black Powder, 7782-42-5

GRAPHITE POWDER (GRAPHITE FLOUR)

PRODUCT IDENTIFICATION INFORMATION

Parameter Information
Product Name Graphite Powder
Chemical Name Graphite (Carbon)
Chemical Symbol C
Synonyms (English) Graphite Powder, Graphite Flour, Carbon Powder, Industrial Carbon, Black Powder
Synonyms (Turkish) Grafit Tozu, Toz Grafit, Karbon Tozu, Endüstriyel Karbon, Siyah Toz
CAS Number 7782-42-5
EC Number (EINECS) 231-955-3
Molecular Weight 12.01 g/mol (atomic carbon)
Appearance Black-gray powder, may exhibit metallic luster
Purity Grades 95% - 99.9% (industrial and high-purity grades)

CHEMICAL STRUCTURE

    Graphite Powder (C)
    
    Hexagonal Layered Crystal Structure
    
         C   C   C   C
          \ / \ / \ /
           C   C   C
          / \ / \ / \
         C   C   C   C
    
    Hexagonal Layered Structure
    (sp² Hybridized Carbon Atoms)
    Excellent Electrical Conductivity
    Excellent Thermal Conductivity
    Chemical Inertness

Molecular Formula: C (Elemental Carbon)
Crystal Structure: Hexagonal (layered)
Hybridization: sp² hybridized carbon atoms
Classification: Non-metal; carbon allotrope

SECTION 1: CHEMICAL IDENTITY AND DEFINITION

Parameter Information
Product Name Graphite Powder
Chemical Name Graphite (Carbon)
Chemical Symbol C
Synonyms (English) Graphite Powder, Graphite Flour, Carbon Powder, Industrial Carbon, Black Powder
Synonyms (Turkish) Grafit Tozu, Toz Grafit, Karbon Tozu, Endüstriyel Karbon, Siyah Toz
CAS Number 7782-42-5
EC Number (EINECS) 231-955-3
Molecular Weight 12.01 g/mol (atomic carbon)
Chemical Class Non-metal; carbon allotrope
Crystal Structure Hexagonal (layered)
Hybridization sp² hybridized carbon atoms
Appearance Black-gray powder, may exhibit metallic luster
Odor Odorless
Color Black to dark gray
Solubility Insoluble in water; chemically inert

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value Test Method / Note
Appearance Black-gray powder Visual
Molecular Weight 12.01 g/mol Calculated
Density 2.09 - 2.23 g/cm³ ASTM D854
Melting Point ~3,650°C (sublimes) -
Sublimation Temperature ~3,650°C -
Electrical Conductivity High (good conductor) -
Thermal Conductivity Good (150-200 W/m·K) -
Specific Surface Area (BET) 5-30 m²/g (depending on grade) BET Analysis
Particle Size (D50) 1-100 µm (depending on grade) Laser Diffraction / Sieve
Ash Content ≤ 0.1% - 5% (depending on grade) Gravimetric (800°C)
Moisture Content ≤ 0.5% Karl Fischer / Gravimetric
Carbon Content ≥ 95% - 99.9% Combustion / ICP
Volatile Matter ≤ 1.0% Gravimetric
pH (Suspension) Neutral pH Meter
Solubility in Water Insoluble General Method
Chemical Stability Inert; Resistant to most acids and alkalis -

SECTION 3: GRAPHITE POWDER GRADES AND TYPES

Grade Purity (%) Particle Size (D50) Ash Content Applications
Industrial Grade ≥ 95% 10-100 µm ≤ 5% Refractories, lubricants, foundry
Technical Grade ≥ 99% 5-50 µm ≤ 1% Conductive coatings, plastics, rubber
High Purity Grade ≥ 99.9% 1-20 µm ≤ 0.1% Electronics, Li-ion batteries, specialty
Nano Graphite ≥ 99.9% < 1 µm ≤ 0.1% Advanced composites, research
Synthetic Graphite ≥ 99.9% 5-50 µm ≤ 0.1% High-performance applications
Natural Graphite 95-99.9% 1-100 µm 0.1-5% General industrial applications

SECTION 4: SOURCE MATERIALS FOR GRAPHITE POWDER

Material Type Description Applications
Synthetic Graphite Manufactured Produced from petroleum coke, pitch coke High-purity applications
Petroleum Coke Precursor By-product of oil refining Synthetic graphite production
Needle Coke Precursor High-quality petroleum coke Electrodes, specialty graphite
Pitch Coke Precursor Coal tar pitch Synthetic graphite production
Anthracite Coal Natural High-carbon coal Natural graphite source
Metallurgical Coke Precursor Coal-derived Lower-grade graphite production
Calcined Coke Precursor Heat-treated petroleum coke Graphitization feedstock
Carbon Pellets Manufactured Compressed carbon Specialty applications

SECTION 5: PRODUCTION METHODS

Method 1: Grinding and Milling of Natural Graphite

  • Process: Natural graphite ore → Crushing → Milling/Grinding → Air classification → Sizing → Graphite powder

  • Description: Natural graphite ore is mined, crushed, and milled to fine powder; Classified by particle size; Most common method for natural graphite powder

Method 2: Synthetic Graphite Production (Acheson Process)

  • Process: Petroleum coke + Pitch binder → Mixing → Baking (1,000°C) → Graphitization (2,500-3,000°C) → Crushing → Milling → Graphite powder

  • Description: Petroleum coke is graphitized in electric resistance furnace at 2,500-3,000°C; Crushed and milled to powder; High-purity synthetic graphite

Method 3: Thermal Purification

  • Process: Natural graphite → Heat treatment (2,500-3,000°C) → Purification → Milling → High-purity graphite powder

  • Description: Natural graphite is heat-treated at high temperatures to remove impurities; Produces high-purity graphite (≥99.9%)

Method 4: Chemical Purification

  • Process: Natural graphite → Acid leaching → Washing → Drying → Milling → Purified graphite powder

  • Description: Natural graphite is treated with acids to dissolve impurities; Washed and dried; Produces moderate-purity graphite

SECTION 6: FUNCTIONAL PROPERTIES AND MECHANISM OF ACTION

Property Description
Lubrication Layered structure allows interlayer sliding; Acts as dry lubricant; Reduces friction and wear; High-temperature lubrication
Electrical Conductivity High electrical conductivity; Used as conductive filler; Antistatic applications; Battery anodes
Thermal Conductivity Good thermal conductor; Heat dissipation; High-temperature applications
Chemical Inertness Resistant to most chemicals; Acid and alkali resistance; Used in corrosive environments
Refractory Properties High melting point (3,650°C); Thermal stability; Used in refractories and high-temperature applications
Surface Area High specific surface area; Catalyst support; Adsorbent applications
Reinforcement Used as filler in plastics, rubber, and composites; Improves mechanical properties; Increases strength and stiffness

SECTION 7: MAIN APPLICATION AREAS

Industry / Application Function Typical Use
Metallurgy Refractory / lubricant Steel production; Foundry mold lubricant; Refractory bricks; Crucibles
Energy / Batteries Anode material Lithium-ion battery anodes; Alkaline batteries; Fuel cells; Energy storage
Lubricants Dry film lubricant High-temperature lubrication; Anti-seize compounds; Bearing lubricants
Electronics Conductive coating Conductive paints and coatings; Antistatic applications; EMI shielding
Chemical Industry Catalyst support High-temperature reactions; Catalyst carrier; Chemical synthesis
Composites Reinforcement Plastic reinforcement; Rubber filler; Mechanical strength enhancer
Paints & Coatings Additive Anti-corrosive coatings; Conductive coatings; Primer formulations
Foundry Mold release Sand casting; Die casting; Mold release agents
Carbon Brushes Electrical contact Motor brushes; Generator brushes; Electrical contacts
Refractories High-temperature material Furnace linings; Crucibles; High-temperature seals

SECTION 8: QUALITY SPECIFICATIONS (TECHNICAL GRADE - ≥99%)

Parameter Specification Test Method
Appearance Black-gray powder Visual
Carbon Content ≥ 99.0% Combustion / ICP
Ash Content ≤ 1.0% Gravimetric (800°C)
Moisture Content ≤ 0.5% Karl Fischer / Gravimetric
Volatile Matter ≤ 1.0% Gravimetric
Particle Size (D50) 5-50 µm Laser Diffraction / Sieve
Specific Surface Area (BET) 5-20 m²/g BET Analysis
pH (Suspension) 6.0 - 8.0 pH Meter
Iron (Fe) ≤ 0.01% AAS / ICP
Silicon (Si) ≤ 0.01% AAS / ICP
Sulfur (S) ≤ 0.01% Combustion / ICP
Tap Density 0.5-0.8 g/cm³ ASTM D7481
Oil Absorption 20-40 g/100g ASTM D281

High Purity Grade Specifications (≥99.9%)

Parameter Specification Test Method
Carbon Content ≥ 99.9% Combustion / ICP
Ash Content ≤ 0.1% Gravimetric (800°C)
Moisture Content ≤ 0.2% Karl Fischer
Particle Size (D50) 1-20 µm Laser Diffraction
Iron (Fe) ≤ 0.001% AAS / ICP
Other Impurities ≤ 0.001% AAS / ICP

SECTION 9: SECTOR SUITABILITY TABLE

Sector Suitability Notes
Metallurgy Suitable Refractory, foundry lubricant
Energy Suitable Li-ion battery anode material
Electronics Suitable Conductive coating, antistatic
Chemical Industry Suitable Catalyst support
Composite Materials Suitable Plastic/rubber reinforcement
Paints & Coatings Suitable Anti-corrosive, conductive
Food / Cosmetics Not suitable Not used in food/cosmetic applications

SECTION 10: TOXICOLOGICAL PROFILE

Parameter Value
Acute Oral Toxicity Low toxicity (elemental carbon)
Acute Inhalation Toxicity Dust inhalation may cause mechanical irritation
Skin Irritation Non-irritant
Eye Irritation Non-irritant (mechanical irritation)
Chronic Toxicity Graphite dust may cause pneumoconiosis (graphitosis) with prolonged inhalation
Carcinogenicity Not classified as carcinogenic
Mutagenicity Not classified as mutagenic
Target Organs Respiratory system (dust irritation)
Occupational Exposure Limit (8h TWA) 10 mg/m³ (total dust); 5 mg/m³ (respirable)
Special Toxicity Note Elemental graphite is non-toxic; Graphite dust may cause graphitosis (benign pneumoconiosis) with prolonged inhalation; Avoid inhalation of dust during handling

SECTION 11: GHS CLASSIFICATION AND LABELING

GHS Classification (Compliant with CLP and UN GHS):

Hazard Class Category H-Statement
Generally not classified as hazardous - -
STOT - SE (Single Exposure) Category 3 H335 (optional)

Note: Graphite powder is generally considered non-hazardous. However, fine dust may cause mechanical irritation.

Signal Word: No signal word required (non-hazardous) or WARNING (optional)

Hazard Pictograms: GHS07 (optional)

Hazard Statements (H-Codes) - if classified:

Code Statement
H335 May cause respiratory irritation

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
0 0 0 -
(Minimal health hazard) (Will not burn) (Stable) (None)

SECTION 12: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P261 Avoid breathing dust/fume/gas/mist/vapors/spray
P264 Wash hands thoroughly after handling
P271 Use only outdoors or in a well-ventilated area
P280 Wear protective gloves/protective clothing/eye protection/face protection
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P312 Call a POISON CENTER/doctor if you feel unwell
P362+P364 Take off contaminated clothing and wash it before reuse
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 13: FIRST AID MEASURES

Exposure Route Action to Take
Inhalation Move to fresh air immediately. Rest in a position comfortable for breathing. If symptoms persist, get medical attention.
Skin Contact Wash with plenty of soap and water. Remove contaminated clothing. If skin irritation occurs, get medical advice/attention.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Keep eyelids open. Remove contact lenses if present. Continue rinsing. If eye irritation persists, get medical advice/attention.
Ingestion Rinse mouth with water. Do NOT induce vomiting. Drink plenty of water. Get medical attention if symptoms occur.

SECTION 14: FIREFIGHTING MEASURES

Parameter Information
Fire Hazard Non-combustible (bulk). Powder form may be combustible. Burns at high temperatures forming CO₂.
Hazards During Fire Thermal decomposition produces CO₂ and CO; Oxidation releases heat
Suitable Extinguishers Dry chemical powder, CO₂, sand, graphite powder
Unsuitable Extinguishers Water (may spread powder)
Special Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing
Special Precautions Prevent dust from entering sewers and waterways

SECTION 15: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool, dry, well-ventilated area; Keep away from moisture and incompatible substances; Keep containers closed
Container Requirements Original packaging, dry containers; Moisture-proof containers recommended
Materials to Protect From Strong oxidizing agents, halogens, moisture
Shelf Life Unlimited (under proper storage conditions)
Stability Note Stable under normal conditions; Chemically inert; Protect from moisture
Special Storage Requirements Store separately from oxidizing agents; Keep in dry area; Avoid dust generation

SECTION 16: PACKAGING OPTIONS

Packaging Type Quantity Material
Plastic Bag 5 kg, 10 kg, 25 kg PE bag with inner liner
Plastic Drum 25 kg, 50 kg, 100 kg HDPE / Polypropylene
Fiber Drum 25 kg, 50 kg PE-lined fiberboard
Steel Drum 100 kg, 200 kg Corrosion-resistant lined steel
IBC Container 500 kg, 1000 kg HDPE with corrosion-resistant coating
Big Bag (FIBC) 500 kg, 1000 kg PE-lined woven polypropylene

SECTION 17: TRANSPORT INFORMATION

Parameter Information
UN Number Not regulated (non-hazardous)
Hazard Class Not applicable
Packing Group Not applicable
ADR/RID Not regulated
IMDG Code Not regulated
IATA (Air) Not regulated
Marine Pollutant No
Transport Temperature Ambient temperature; Protect from moisture

SECTION 18: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Grafit Tozu, Toz Grafit, Karbon Tozu, Endüstriyel Karbon, Siyah Toz
English Names Graphite Powder, Graphite Flour, Carbon Powder, Industrial Carbon, Black Powder
Trade Names Graphite Powder, Carbon Powder, Industrial Graphite
Chemical Names Graphite; Carbon; Elemental Carbon
CAS Number 7782-42-5
EC Number 231-955-3
Molecular Formula C

SECTION 19: SUMMARY TABLE

Parameter Value
Product Graphite Powder
CAS Number 7782-42-5
Molecular Formula C
Molecular Weight 12.01 g/mol
Appearance Black-gray powder
Density 2.09 - 2.23 g/cm³
Melting Point ~3,650°C (sublimes)
Purity Grades 95% - 99.9%
Primary Function Lubricant, conductor, refractory, filler
Main Applications Metallurgy, energy (batteries), electronics, lubricants, composites, paints
Shelf Life Unlimited
GHS Signal Word No signal word required (non-hazardous)
UN Number Not regulated
Toxicity Low toxicity
Special Feature Layered structure; High conductivity; Chemical inertness; Self-lubricating; High temperature resistance

SECTION 20: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  • Non-hazardous material but fine dust may cause respiratory tract irritation. Use appropriate dust control measures.

  • Non-combustible (bulk). Powder form may be combustible.

  • High temperature resistance: Stable up to 3,650°C in inert atmosphere.

  • Good electrical and thermal conductivity: Suitable for conductive and heat transfer applications.

  • Self-lubricating: Low coefficient of friction; excellent dry lubricant.

  • Chemical inertness: Resistant to most chemicals; avoid strong oxidizing agents.

  • Incompatibilities: Keep away from strong oxidizing agents and halogens.

  • Graphitosis: Prolonged inhalation of graphite dust may cause benign pneumoconiosis (graphitosis).

  • Hygiene Requirement: Wash hands thoroughly after handling.

  • Dust explosion hazard: Fine graphite powder can form explosive dust-air mixtures.

BEST PRACTICE RECOMMENDATIONS:

  • Metallurgy Applications: Use as refractory material and foundry mold lubricant; Provides high-temperature stability; Reduces friction in casting operations.

  • Energy / Battery Applications: Use as anode material in lithium-ion batteries; High capacity and long cycle life; Essential for energy storage.

  • Lubricant Applications: Use as dry film lubricant; High-temperature lubrication; Anti-seize compounds; Reduces friction and wear.

  • Electronics Applications: Use in conductive coatings and antistatic applications; Provides electrical conductivity; EMI shielding.

  • Composite Applications: Use as reinforcement in plastics and rubber; Improves mechanical properties; Increases strength and stiffness.

  • Handling: Use in well-ventilated areas; Avoid dust generation; Use dust extraction systems; Wear protective gloves, safety goggles, and appropriate respiratory protection.

  • Personal Protective Equipment: Safety goggles, protective clothing, protective gloves (nitrile, neoprene), NIOSH-approved dust mask/respirator.

  • Hygiene: Wash hands thoroughly after handling; Do not eat, drink, or smoke when using; Remove contaminated clothing and wash before reuse.

  • Storage: Store in tightly closed, properly labeled containers in dry conditions; Keep away from oxidizing agents; Moisture-proof containers recommended.

  • Spill Response: Avoid dust generation; Use dust extraction systems; Vacuum or wet-sweep; Place in closed containers for disposal; Do not use dry sweeping methods that generate dust.

  • Disposal: Dispose of in accordance with local, regional, and national regulations; Graphite is considered non-hazardous waste; Recycle where possible.

SPECIAL NOTE ON DUST EXPLOSION HAZARD:

Graphite powder in fine particulate form can form explosive dust-air mixtures:

  • Minimum Ignition Energy: Varies with particle size

  • Explosion Limits: Lower explosive limit ~50-100 g/m³

  • Prevention: Use explosion-proof equipment; Avoid dust accumulation; Use dust extraction systems; Ground/bond equipment

  • Precaution: Keep away from ignition sources; Use inert atmosphere where possible

SPECIAL NOTE ON PARTICLE SIZE SELECTION:

Particle Size Range Applications
1-5 µm (Fine) Conductive coatings, electronics, high-performance applications
5-20 µm (Medium-Fine) Lubricants, plastics, rubber reinforcement
20-50 µm (Medium) Refractories, foundry, general industrial
50-100 µm (Coarse) Refractory bricks, crucibles, metallurgy

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, this document does not constitute a binding specification or warranty. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications. For complete safety, storage, handling, transportation, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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