Zamak 5, Zinc-Aluminum-Copper Alloy, Alloy No 5, Zinc Alloy 5, 7440-66-6, 7429-90-5, 7440-50-8, 7439-95-4

ZAMAK 5 (ZINC-COPPER-ALUMINUM ALLOY / ZINC-ALUMINUM-COPPER ALLOY)

PRODUCT IDENTIFICATION INFORMATION

CHEMICAL STRUCTURE

    Zamak 5 (Zn-Al-Cu-Mg Alloy)
    
    Zinc Matrix (HCP Crystal Structure)
    with Aluminum, Copper and Magnesium Atoms
    
         Zn  Zn  Zn  Zn
           \  |  /  |
            Zn Zn Zn Zn
           /  |  \  |
         Zn  Zn  Zn  Zn
    
    Aluminum (Al), Copper (Cu) and Magnesium (Mg)
    Atoms Dissolved in Zinc Matrix
    High Strength and Hardness
    Excellent Castability and Dimensional Stability

Matrix: Zinc-based solid solution (HCP crystal structure)
Alloying Elements: Aluminum, Copper, Magnesium
Alloy Type: Zinc-based, aluminum-copper-magnesium doped

SECTION 1: CHEMICAL IDENTITY AND DEFINITION

SECTION 2: CHEMICAL COMPOSITION AND TECHNICAL SPECIFICATIONS

Note: Zamak 5 alloy is a mixture and does not have a specific CAS number. The CAS numbers of its components are listed above.

SECTION 3: PHYSICAL PROPERTIES

SECTION 4: ZAMAK 5 ALLOY COMPARISON TABLE

SECTION 5: CHEMICAL PROPERTIES AND REACTIVITY

SECTION 6: EFFECTS OF ALLOYING ELEMENTS

SECTION 7: FUNCTIONAL PROPERTIES AND MECHANISM OF ACTION

SECTION 8: MAIN APPLICATION AREAS

SECTION 9: QUALITY SPECIFICATIONS

SECTION 10: TOXICOLOGICAL PROFILE

SECTION 11: GHS CLASSIFICATION AND LABELING

GHS Classification (in compliance with CLP and UN GHS):

Note: Not classified as hazardous in solid state. However, metal fume and dust generated during melting, welding or grinding are harmful to health.

Signal Word: Signal word not required (not dangerous) or WARNING (optional)

Hazard Pictograms: GHS07 (optional)

Hazard Statements (H-Codes) - if classified:

NFPA 704 Hazard Classification:

SECTION 12: PRECAUTIONARY STATEMENTS (P-CODES)

SECTION 13: FIRST AID MEASURES

SECTION 14: FIRE-FIGHTING MEASURES

SECTION 15: STORAGE AND SHELF LIFE

SECTION 16: PACKAGING OPTIONS

SECTION 17: TRANSPORT INFORMATION

SECTION 18: OTHER NAMES AND SYNONYMS

SECTION 19: SUMMARY TABLE

SECTION 20: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

1. Non-hazardous material but metal fume and dust generated during melting, welding or grinding are harmful to health.

2. Not flammable (ingot). Flammable in dust form.

3. Low melting point (~380°C) requires caution during processing.

4. Copper content (0.7-1.3%) increases wear resistance but decreases ductility. This should be considered in design.

5. Zamak 5 offers 10% more strength and hardness compared to Zamak 3. This makes it ideal for applications requiring more durable parts.

6. Excellent castability allows production of complex and detailed parts.

7. Plating performance: Performs well in plating, painting and chromating processes.

8. Incompatibilities: Keep away from strong acids, strong alkalis, oxidizing agents and halogens.

9. Hygiene Requirement: Wash hands thoroughly after use.

BEST PRACTICE RECOMMENDATIONS:

10. High-Pressure Die Casting:
Zamak 5 is highly suitable for high-pressure die casting applications. Ideal for producing complex, detailed and consistent parts.

11. Automotive Applications:
Choose Zamak 5 for durable and detailed parts. Suitable for carburetors, fuel pumps, brake systems and door locks.

12. Accessory Production:
Ideal for decorative and durable products. Use for door handles, window accessories and lamp bodies.

13. Electronics and Mechanical Hardware:
Suitable for electronic housings and mechanical parts. Preferred for computer cases, phone housings and electronic device bodies.

14. Plating Processes:
Performs well in plating, painting and chromating processes. Provides aesthetics and surface protection.

15. Use:
Use in well-ventilated areas; Avoid dust formation; Wear protective gloves, safety goggles and appropriate respiratory protection.

16. Personal Protective Equipment:
Use safety goggles, protective clothing, protective gloves (nitrile, neoprene), NIOSH approved dust mask (if dust is present).

17. Hygiene:
Do not eat, drink or smoke while using; Wash hands thoroughly after use; Do not take contaminated work clothes home.

18. Storage:
Store in cool, dry, well-ventilated area; Protect from moisture; Keep away from acids, alkalis and oxidizing agents.

19. Spill Response:
Avoid dust formation; Vacuum or sweep; Place in closed containers; Do not allow to enter drains or waterways.

20. Disposal:
Dispose in accordance with local, regional and national regulations; Zamak 5 is 100% recyclable; Recycle if possible.

ZAMAK 5 CASTING PARAMETERS:

ZAMAK 5 ALLOY SELECTION GUIDE:

SPECIAL NOTE ON MOLTEN METAL SAFETY:

Important points to consider in Zamak 5 melting and casting operations:

• Temperature Control: Overheating may cause oxidation of the alloy

• Water Contact: Molten metal contacting water causes violent steam explosion

• Precaution: All equipment and molds must be dry

• Fire Extinguishing: DO NOT USE WATER; Use dry chemical powder or sand

• Heating: Controlled heating; Avoid overheating

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is provided in good faith; however, since all conditions of use are beyond our control, it does not constitute a binding specification or warranty. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications. For complete safety, storage, use, handling, disposal and regulatory compliance information, reference should be made to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.