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Metallic Manganese, Manganese Metal, Pure Manganese, 7439-96-5

Metallic Manganese, Manganese Metal, Pure Manganese, 7439-96-5

METALLIC MANGANESE (MANGANESE METAL)

PRODUCT IDENTIFICATION INFORMATION

Parameter Information
Product Name Metallic Manganese
Chemical Symbol Mn
Synonyms (English) Metallic Manganese, Manganese Metal, Pure Manganese, Mn Metal
Synonyms (Turkish) Mangan, Metalik Mangan, Mangan Metal, Saf Mangan
CAS Number 7439-96-5
EC Number (EINECS) 231-105-1
Atomic Number 25
Atomic Weight 54.94 g/mol
Appearance Silvery-gray metallic

CHEMICAL STRUCTURE

    Metallic Manganese (Mn)
    
    Body-Centered Cubic (BCC) Crystal Structure
    
         Mn  Mn  Mn  Mn
           \  |  /  |
            Mn Mn Mn Mn
           /  |  \  |
         Mn  Mn  Mn  Mn
    
    Body-Centered Cubic (BCC) Crystal Structure
    Paramagnetic Properties

Molecular Formula: Mn (Elemental)
Crystal Structure: Body-Centered Cubic (BCC)
Electron Configuration: [Ar] 3d⁵ 4s²
Oxidation States: +2, +3, +4, +6, +7 (primary)
Magnetic Properties: Paramagnetic

SECTION 1: CHEMICAL IDENTITY AND DEFINITION

Parameter Information
Product Name Metallic Manganese
Chemical Symbol Mn
Synonyms (English) Metallic Manganese, Manganese Metal, Pure Manganese, Mn Metal
Synonyms (Turkish) Mangan, Metalik Mangan, Mangan Metal, Saf Mangan
CAS Number 7439-96-5
EC Number (EINECS) 231-105-1
Atomic Number 25
Atomic Weight 54.94 g/mol
Chemical Class Transition metal
Crystal Structure Body-Centered Cubic (BCC)
Electron Configuration [Ar] 3d⁵ 4s²
Oxidation States +2, +3, +4, +6, +7
Appearance Silvery-gray metallic
Odor Odorless
Color Silvery-gray
Luster Metallic luster
Magnetic Properties Paramagnetic

SECTION 2: PHYSICAL AND CHEMICAL PROPERTIES

Property Value Test Method / Note
Appearance Silvery-gray metallic Visual
Atomic Weight 54.94 g/mol Calculated
Density (20°C) 7.21 g/cm³ ASTM D792
Melting Point 1,246°C DSC
Boiling Point 2,061°C -
Hardness (Mohs) 6.0 (hard) Mohs Scale
Hardness (Brinell) ~200-250 HB ASTM E10
Tensile Strength ~500-700 MPa ASTM E8
Electrical Conductivity 6.2 × 10⁵ S/m (moderate) ASTM E1004
Thermal Conductivity 7.82 W/m·K (low) -
Specific Heat (25°C) 0.479 J/g·K -
Electrical Resistivity 1.44 × 10⁻⁶ Ω·m -
Coefficient of Thermal Expansion 21.7 × 10⁻⁶ /°C -
Magnetic Properties Paramagnetic -
Oxidation States +2, +3, +4, +6, +7 -
Standard Electrode Potential -1.18 V (Mn²⁺/Mn) -
Vapor Pressure (1,246°C) 1 atm -

SECTION 3: CHEMICAL PROPERTIES AND REACTIVITY

Parameter Information
Chemical Character Transition metal; high hardness; paramagnetic; multiple oxidation states; high reactivity
Stability Stable under normal conditions; Slowly oxidizes in air; Forms oxide layer on surface
Reactivity Reacts with acids releasing hydrogen gas; Reacts with halogens; Reacts with oxygen to form MnO₂; Rapid oxidation at high temperatures
Incompatible Materials Strong oxidizing agents, halogens, acids, moisture
Corrosion Resistance Low (easily oxidizes)
Acid Reaction Mn + 2HCl → MnCl₂ + H₂; Mn + H₂SO₄ → MnSO₄ + H₂
Oxidation 2Mn + O₂ → 2MnO (slow); 3Mn + 2O₂ → Mn₃O₄; Mn + O₂ → MnO₂ (at high temperature)
Passivation Forms oxide layer on surface; Slows further oxidation
Alloy Formation Easily forms alloys with iron, aluminum, copper, zinc; Critical component in steel production
High Temperature Reaction 3Mn + N₂ → Mn₃N₂ (with nitrogen); Mn + S → MnS (with sulfur)

SECTION 4: COMPARISON OF MANGANESE AND RELATED METALS

Property Manganese (Mn) Iron (Fe) Chromium (Cr) Nickel (Ni)
CAS Number 7439-96-5 7439-89-6 7440-47-3 7440-02-0
Symbol Mn Fe Cr Ni
Atomic Number 25 26 24 28
Density (g/cm³) 7.21 7.87 7.19 8.90
Melting Point (°C) 1,246 1,538 1,907 1,455
Hardness Hard Moderate Very hard Soft
Magnetic Properties Paramagnetic Ferromagnetic Antiferromagnetic Ferromagnetic
Primary Use Steel alloy Steel production Stainless steel Alloys, plating

SECTION 5: PRODUCTION METHODS

Method 1: Aluminothermic Method (Goldschmidt Process)

  • Reaction: 3MnO₂ + 4Al → 3Mn + 2Al₂O₃ (at high temperature)

  • Description: Manganese oxide (MnO₂) is reacted with aluminum powder; Exothermic reaction produces manganese metal; High-purity manganese is obtained (99.5%+); Used for specialized applications

Method 2: Electrolytic Method (Most Common)

  • Process: Manganese ore → Manganese sulfate → Electrolysis → Pure manganese

  • Reaction: Mn²⁺ + 2e⁻ → Mn (deposition at cathode)

  • Description: Manganese ore is processed to obtain manganese sulfate solution; Pure manganese deposits on cathode through electrolysis; High-purity manganese (99.9%+) is obtained; Most common industrial production method

Method 3: Silicothermic Method

  • Reaction: MnO₂ + Si → Mn + SiO₂ (at high temperature)

  • Description: Manganese oxide is reacted with silicon; Manganese metal is formed; Used for ferromanganese alloy production

Method 4: Ferromanganese Production (Blast Furnace)

  • Process: Manganese ore + Iron ore → Blast furnace → Ferromanganese alloy

  • Description: Manganese and iron ores are smelted in a blast furnace; Ferromanganese alloy (75-80% Mn) is obtained; Widely used in steel industry

SECTION 6: FUNCTIONAL PROPERTIES AND MECHANISM OF ACTION

Property Description
Steel Strengthener Alloying element in steel production; Increases hardness and durability; Increases corrosion resistance; Important component of stainless steel
Deoxidizing Agent Removes oxygen in steel production; Promotes slag formation; Improves steel quality
Sulfur Remover Removes sulfur from steel by binding it; Prevents hot shortness; Improves mechanical properties
Battery Material Cathode material in lithium-ion and alkaline batteries; Manganese dioxide (MnO₂) widely used in battery production; Increases energy density
Catalyst Catalyst and oxidizing agent in chemical reactions; Organic synthesis; Chemical industry
Alloy Component Additive in aluminum alloys; Increases strength; Lightweight and durable materials

SECTION 7: MAIN APPLICATION AREAS

Industry / Application Function Typical Use
Steel Industry Alloy element Steel production; Hardness and durability; Stainless steel; Rolled steels
Battery Technology Cathode material Lithium-ion batteries; Alkaline batteries; Manganese dioxide (MnO₂); Energy storage
Chemical Industry Catalyst / oxidizing agent Manganese compounds (MnO₂, MnSO₄); Organic synthesis; Chemical reactions
Aluminum Industry Alloy additive Aluminum alloys; Strength enhancer; Lightweight and durable materials
Glass Industry Decolorizer Glass production; Color removal; Clarity improvement
Agriculture Fertilizer additive Manganese fertilizers; Plant nutrition; Trace element
Foundry Industry Alloy element Castings; Machine parts; Wear parts
Ferromanganese Production Alloy component Ferromanganese (75-80% Mn); Steel industry; Deoxidation

SECTION 8: QUALITY SPECIFICATIONS (ELECTROLYTIC MANGANESE)

Parameter Specification Test Method
Appearance Silvery-gray metallic Visual
Purity (Mn) ≥ 99.0% - 99.9% AAS / ICP
Iron (Fe) ≤ 0.01% - 0.05% AAS / ICP
Silicon (Si) ≤ 0.01% - 0.05% AAS / ICP
Carbon (C) ≤ 0.01% - 0.05% Combustion / ICP
Sulfur (S) ≤ 0.01% - 0.05% Combustion / ICP
Phosphorus (P) ≤ 0.01% - 0.05% Combustion / ICP
Oxygen (O) ≤ 0.05% - 0.1% Inert Gas Fusion
Nitrogen (N) ≤ 0.01% - 0.05% Inert Gas Fusion
Ingot Weight 5-20 kg (standard) Weighing
Dimensions As per customer requirement Measurement

SECTION 9: TOXICOLOGICAL PROFILE

Parameter Value
Acute Oral Toxicity (LD50, Rat) ~ 9,000 mg/kg (low toxicity)
Acute Inhalation Toxicity Dust/fume inhalation is toxic; Metal fume fever
Skin Irritation Metallic form is non-irritant
Eye Irritation Metallic form is non-irritant
Chronic Toxicity Manganese compounds show chronic toxicity; Manganism (nervous system damage)
Carcinogenicity Elemental manganese is not classified as carcinogenic
Mutagenicity Manganese compounds may be mutagenic
Target Organs Respiratory system, central nervous system, liver
Occupational Exposure Limit (8h TWA) 5 mg/m³ (OSHA PEL); 0.02 mg/m³ (ACGIH TLV)
Special Toxicity Note Elemental manganese is relatively non-toxic; Manganese compounds (especially MnO₂ dust) are toxic; Chronic exposure causes manganism (Parkinson-like symptoms); Prolonged inhalation may cause lung damage

SECTION 10: GHS CLASSIFICATION AND LABELING

GHS Classification (Compliant with CLP and UN GHS):

Hazard Class Category H-Statement
STOT - RE (Repeated Exposure) Category 1 H372
Skin Sensitization Category 1 H317
Aquatic Toxicity Category 2 H411

Signal Word: DANGER

Hazard Pictograms: GHS08 (Health Hazard), GHS07 (Exclamation Mark), GHS09 (Environment)

Hazard Statements (H-Codes):

Code Statement
H317 May cause an allergic skin reaction
H372 Causes damage to organs through prolonged or repeated exposure
H411 Toxic to aquatic life with long lasting effects

NFPA 704 Hazard Classification:

Health Flammability Reactivity Special
2 0 0 -
(Moderate health hazard) (Will not burn) (Stable) (None)

SECTION 11: PRECAUTIONARY STATEMENTS (P-CODES)

Code Statement
P260 Do not breathe dust/fume/gas/mist/vapors/spray
P261 Avoid breathing dust/fume/gas/mist/vapors/spray
P264 Wash hands thoroughly after handling
P271 Use only outdoors or in a well-ventilated area
P272 Contaminated clothing should not be allowed out of the workplace
P273 Avoid release to the environment
P280 Wear protective gloves/protective clothing/eye protection/face protection/respiratory protection
P302+P352 IF ON SKIN: Wash with plenty of soap and water
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing
P308+P313 IF exposed or concerned: Get medical advice/attention
P333+P313 If skin irritation or rash occurs: Get medical advice/attention
P362+P364 Take off contaminated clothing and wash it before reuse
P403+P233 Store in a well-ventilated place. Keep container tightly closed
P405 Store locked up
P501 Dispose of contents/container in accordance with local/regional/national/international regulations

SECTION 12: FIRST AID MEASURES

Exposure Route Action to Take
Inhalation Move to fresh air immediately. Rest in a position comfortable for breathing. If breathing is difficult, give oxygen. If symptoms occur, get medical attention.
Skin Contact Remove contaminated clothing immediately. Rinse skin with plenty of water for at least 15-20 minutes. Wash with soap and water. If skin irritation occurs, get medical advice/attention.
Eye Contact Rinse immediately with plenty of water for at least 15 minutes. Keep eyelids open. Remove contact lenses if present. Continue rinsing. If eye irritation persists, get medical advice/attention.
Ingestion Rinse mouth with water. Do NOT induce vomiting. Drink plenty of water. Get medical attention if symptoms occur.

SECTION 13: FIREFIGHTING MEASURES

Parameter Information
Fire Hazard Non-combustible. Powder form may be combustible. High temperatures release toxic manganese oxide fumes.
Hazards During Fire Thermal decomposition produces toxic manganese oxide fumes
Suitable Extinguishers Dry chemical powder, CO₂, sand
Unsuitable Extinguishers Water (with powder form)
Special Protective Equipment Self-contained breathing apparatus (SCBA), full protective clothing
Special Precautions Prevent dust from entering sewers and waterways

SECTION 14: STORAGE AND SHELF LIFE

Parameter Information
Storage Conditions Store in a cool, dry, well-ventilated area; Keep away from moisture and incompatible substances
Container Requirements Original packaging, dry containers; Protect from corrosion
Materials to Protect From Strong oxidizing agents, halogens, acids, moisture
Shelf Life Unlimited (under proper storage conditions)
Stability Note Stable under normal conditions; Forms oxide layer on surface; Protect from moisture

SECTION 15: PACKAGING OPTIONS

Packaging Type Quantity Material
Steel Drum 25-100 kg Corrosion-resistant lined steel
Plastic Drum 25-50 kg HDPE
Jumbo Bag 500-1000 kg PE-lined woven polypropylene
Wooden Crate 50-200 kg Wooden crate (lined)
Bulk Custom quantities Container

SECTION 16: TRANSPORT INFORMATION

Parameter Information
UN Number UN 3077 (Environmentally hazardous substance, solid, n.o.s.)
Hazard Class 9 (Miscellaneous Dangerous Goods)
Packing Group III
ADR/RID UN 3077, Environmentally hazardous substance, solid, n.o.s., 9, PG III
IMDG Code UN 3077, Environmentally hazardous substance, solid, n.o.s., 9, PG III, Marine Pollutant: Yes
IATA (Air) UN 3077, Environmentally hazardous substance, solid, n.o.s., 9, PG III
Marine Pollutant Yes
Transport Temperature Ambient temperature; Protect from moisture

SECTION 17: REGULATORY STATUS

Region / Authority Status
European Union REACH registered; Classified as toxic
USA (TSCA) Listed
USA (EPA) Regulated as hazardous substance
Turkey Industrial raw material; Subject to KKDIK regulation
IARC Not classified as carcinogenic
NTP Not listed
OSHA Regulated (toxic substance)
California (Prop 65) Manganese compounds not listed
EU Restrictions Regulated under REACH

SECTION 18: OTHER NAMES AND SYNONYMS

Type Name
Turkish Names Mangan, Metalik Mangan, Mangan Metal, Saf Mangan
English Names Metallic Manganese, Manganese Metal, Pure Manganese, Mn Metal
Chemical Names Manganese; Elemental Manganese; Manganese Metal
CAS Number 7439-96-5
EC Number 231-105-1
Atomic Number 25
Atomic Symbol Mn

SECTION 19: SUMMARY TABLE

Parameter Value
Product Metallic Manganese (Mn)
CAS Number 7439-96-5
Atomic Number 25
Atomic Weight 54.94 g/mol
Appearance Silvery-gray metallic
Density 7.21 g/cm³
Melting Point 1,246°C
Boiling Point 2,061°C
Hardness (Mohs) 6.0
Magnetic Properties Paramagnetic
Primary Function Alloy component, battery material
Main Applications Steel production, battery technology, chemical industry, aluminum alloys
Shelf Life Unlimited
GHS Signal Word DANGER
UN Number UN 3077
Toxicity Toxic; Risk of manganism
Special Feature High hardness; Paramagnetic; Multiple oxidation states; Steel strengthener

SECTION 20: CRITICAL WARNINGS AND BEST PRACTICES

CRITICAL WARNINGS:

  • Causes damage to organs through prolonged or repeated exposure (H372). Manganism (nervous system damage) may develop. Minimize exposure.

  • May cause an allergic skin reaction (H317). Avoid skin contact.

  • Toxic to aquatic life with long lasting effects (H411). Prevent environmental release.

  • Non-combustible but powder form may be combustible.

  • Dust/fume inhalation may cause manganism (Parkinson-like symptoms).

  • Prolonged exposure may cause lung damage.

  • Incompatibilities: Keep away from strong oxidizing agents, halogens, acids, and moisture.

  • Hygiene Requirement: Contaminated clothing should not be allowed out of the workplace.

BEST PRACTICE RECOMMENDATIONS:

  • Steel Industry: Use in stainless steel and high-strength steel production; Provides hardness and durability; Increases corrosion resistance; As deoxidizing and sulfur-removing agent.

  • Battery Technology: Use as cathode material in lithium-ion and alkaline batteries; Manganese dioxide (MnO₂) in battery production; Increases energy density.

  • Aluminum Alloys: Use as strength enhancer; Lightweight and durable materials; Automotive and aerospace applications.

  • Handling: Use in well-ventilated areas or under fume hoods; Avoid dust generation; Wear chemical-resistant gloves, protective goggles, face shield, and appropriate respiratory protection.

  • Personal Protective Equipment: Wear impermeable gloves (nitrile, neoprene), chemical safety goggles, full-face shield, protective clothing, and NIOSH-approved dust mask/respirator.

  • Hygiene: Do not eat, drink, or smoke when using; Wash hands thoroughly after handling; Do not take contaminated working clothes home; Shower at the end of the work shift.

  • Storage: Store in tightly closed, properly labeled containers in dry conditions; Keep away from oxidizing agents, halogens, and acids; Store in dry, well-ventilated area; Store locked up.

  • Spill Response: Avoid raising dust; Wear full PPE; Sweep spilled substance into covered containers; Do not allow to enter drains or waterways; Place in properly labeled closed containers.

  • Disposal: Dispose of in accordance with local, regional, and national regulations; Do not discharge into sewers or water sources; Manganese is regulated as hazardous waste.

SPECIAL NOTE ON MANGANISM:

Manganism is a health condition caused by prolonged manganese exposure:

  • Symptoms: Parkinson-like symptoms (tremor, gait disorders, muscle stiffness); Mood changes; Cognitive impairment

  • Source: Prolonged inhalation of manganese dust or fumes

  • Prevention: Appropriate respiratory protection; Dust control; Regular health check-ups

  • Treatment: Cessation of exposure; Symptomatic treatment

SPECIAL NOTE ON MANGANESE'S ROLE IN STEEL:

Manganese is a critical element in steel production:

  • Strength: Increases hardness and durability

  • Corrosion Resistance: Enhances corrosion resistance in stainless steels

  • Deoxidation: Removes oxygen to improve steel quality

  • Sulfur Removal: Binds sulfur to prevent hot shortness

  • Rolled Steels: Provides hardness and wear resistance

LEGAL DISCLAIMER:

The information provided in this document is based on our current knowledge and experience and is presented in good faith. However, as all conditions of use are beyond our control, this document does not constitute a binding specification or warranty. This Technical Data Sheet is for informational purposes only. Users are responsible for testing suitability for their own applications. For complete safety, storage, handling, transportation, waste, and regulatory compliance information, please refer to the official Safety Data Sheet (SDS/MSDS) provided by the manufacturer/supplier.

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