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Antimony Ingot, Antimony Block, Antimony Slab, Pure Antimony, 7440-36-0

Antimony Ingot, Antimony Block, Antimony Slab, Pure Antimony, 7440-36-0

ANTIMONY INGOT

1. PRODUCT DEFINITION AND CHEMICAL IDENTITY

Parameter Description
Product Name Antimony Ingot
Other Names Antimony Block, Antimony Slab, Pure Antimony, Antimony Metal
CAS Number 7440-36-0
Chemical Symbol Sb
Atomic Number 51
Appearance Silvery-white, metallic, lustrous solid
Odour Odourless

Note: Antimony ingot is a high-purity form of antimony metal, produced by controlled melting and casting into moulds. It is valued for its high corrosion resistance and flame-retardant synergistic properties, making it a critical raw material in battery, semiconductor, and flame-retardant industries.

2. PHYSICAL PROPERTIES

Property Value
Appearance / Colour Silvery-white, metallic solid
Melting Point 630.63 °C
Boiling Point 1587 °C
Density 6.697 g/cm³
Magnetic Property Non-magnetic
Electrical Conductivity Low
Hardness (Mohs) 3.0

3. CHEMICAL PROPERTIES

Property Description
Oxidation States +3, +5
Corrosion Resistance High; resistant to atmospheric corrosion
Reactivity Reacts with strong acids and bases; stable in air at room temperature
Flame Retardancy Effective as a synergist in halogenated flame-retardant formulations
Toxicity Profile Antimony compounds vary in toxicity; elemental antimony is relatively inert; antimony trioxide is classified as a suspected carcinogen (Category 2) if inhaled

4. TYPICAL PURITY GRADES

Antimony ingots are commercially available in several purity grades, defined by the maximum allowable trace impurities (lead, arsenic, iron, etc.). The grade is critical for the intended application and is typically governed by standards such as ASTM B237.

Grade Purity (Sb, min %) Typical Application
Standard Grade 99.65% General metallurgy, lead-acid battery alloys
High Grade 99.85% Improved battery grids, bearing alloys
Very High Grade 99.90% Specialized alloys, flame retardant precursor
Ultra-High Purity 99.99% (4N) Advanced alloys
Semiconductor Grade ≥ 99.999% (5N+) Infrared detectors, Hall-effect devices, semiconductor wafers

5. SECTORAL APPLICATIONS, USAGE RATES, AND EXAMPLE FORMULATIONS

Sector / Application Form Used Typical Usage Rate / Formulation
Lead-Acid Battery Technology Antimony-Lead Alloy 1–6% antimony content. Low-antimony alloys (1–2.7%) for modern maintenance-free car batteries; higher content for industrial batteries. A common formula is 5% antimonial lead for hardness and creep resistance.
Flame Retardants Antimony Trioxide (ATO, Sb₂O₃) Halogen-antimony ratio typically 5:1 to 2:1. A synergistic blend like Fyrebloc 7DB-301 is used at 15–30% addition level in polymers. Colloidal antimony pentoxide dispersions are used at 3–8% by weight in resins.
Semiconductors High-Purity Antimony (≥ 5N) Used as a dopant or substrate for infrared detectors and Hall-effect sensors.
Alloys and Metallurgy Antimony Metal Added to bearing alloys, solder, and ammunition to increase hardness and mechanical strength.
Paint and Coatings Antimony Trioxide Opacifying pigment and component in heat-resistant paints.
Ceramics and Glass Antimony Compounds Binder and opacifier in ceramic glazes; used in anti-solar (solar control) glass production.

Example Formulations:

  • Flame Retardant Synergist for Thermoplastics:
    A ready-to-use, one-pack system (e.g., FYREBLOC 7DB-301) is a 100% active combination of a brominated flame retardant (DE-83R) and antimony trioxide in a 3:1 ratio. It is designed for ease of use in applications such as polyethylene, polypropylene, and nylon.

  • Composite Flame Retardant for Particleboard:
    A patented formulation (by total weight):

    • 50–60 parts Antimony Trioxide

    • 20–30 parts Calcium Silicate

    • 4–10 parts Zinc Borate

    • 3–10 parts Hydrotalcite
      A surface modifier (e.g., titanate) is used on the ATO. This combination enhances fire resistance and processability while reducing the required amount of antimony.

6. ALTERNATIVES AND COMPARISON

A. Flame Retardant Synergists (Alternatives to Antimony Trioxide):

Alternative Material Key Properties and Comparison with ATO Effective Application Area
Calcium Hypophosphite (CaP) Reduces smoke, enhances flame retardancy, and eliminates toxicity concerns. Synergy with talc can reduce peak heat release rate by ~60% compared to ABS+Br+ATO. Styrenic polymers (ABS, HIPS)
Zinc Stannates Non-hazardous, effective synergist that can replace ATO; provides self-extinguishing properties and UL 94 V-0 rating in PVC. PVC, other halogenated systems
Phosphinate-Based FRs Halogen-free, provides effective fire protection via a different chemical mechanism while maintaining performance. Exolit OP is an example. Engineering plastics, adhesives
ADINS Technology (Tolsa) ATO- and halogen-free synergist that enhances charring, reduces smoke and heat release, and provides anti-dripping effect. PP, PA, rubber, fire-protective coatings

B. Energy Storage (Next-Generation Alternatives to Antimony):
Research is focused on antimony-based intermetallic compounds (e.g., NiSb) and metal antimonides as advanced anode materials for lithium-ion and sodium-ion batteries, leveraging conversion and alloying mechanisms for high capacity.

7. PACKAGING, STORAGE, AND SAFETY

  • Packaging: Arranged according to customer requirements, typically palletized and strapped ingots.

  • Storage: Store in a cool, dry, and well-ventilated area. Keep away from strong acids, bases, and incompatible materials to prevent unwanted chemical reactions. Proper storage maintains product quality for 6 to 12 months after receipt.

  • GHS Classification: Antimony metal (massive form) is not classified as a hazardous substance. However, antimony compounds (like trioxide) carry hazard warnings (H351: Suspected of causing cancer via inhalation).

  • Safety Precautions: For the solid ingot, standard industrial hygiene is sufficient. If the metal is processed in a way that generates dust or fumes (e.g., grinding, melting), avoid inhalation and use appropriate local exhaust ventilation and personal protective equipment (PPE). Always refer to the Safety Data Sheet (SDS) for detailed safety information.

8. FREQUENTLY ASKED QUESTIONS

Q1: What are the standard purity grades for antimony ingots?
Common commercial grades are 99.65%, 99.85%, 99.90%, and high-purity 99.99% (on a metal basis). The grade defines the maximum permissible impurities like lead (Pb), arsenic (As), and iron (Fe). Products are subject to standards such as ASTM B237.

Q2: Is antimony considered a critical or conflict mineral?
Yes. Antimony is classified as a critical mineral by many countries due to its economic importance and supply risk. It is also listed as a conflict mineral under regulations like the Dodd-Frank Act, making responsible sourcing and supply chain transparency from mine to ingot a critical priority.

Q3: Why is purity so important in antimony ingots?
Purity is vital because trace impurities can seriously degrade the performance of the final product, leading to failures in sensitive applications like semiconductor devices or reduced efficiency in batteries.

Q4: Why are antimony prices so high, and is there an effort to replace it?
Yes, prices have surged over 800% in recent years due to supply constraints. Coupled with regulatory pressure from agencies like ECHA, which lists antimony trioxide as a Substance of Very High Concern (SVHC), there is a major industry effort to find safer, more sustainable, and cost-effective alternatives.

Q5: How should I store antimony ingots properly?
Ingots should be stored in a cool, dry, and well-ventilated area, away from incompatible materials like strong acids and bases.

9. QUICK REFERENCE TABLE

Property Value
Product Name Antimony Ingot
CAS 7440-36-0
Chemical Symbol Sb
Atomic Number 51
Appearance Silvery-white, metallic solid
Melting Point 630.63 °C
Density 6.697 g/cm³
Key Properties Corrosion resistance, hardness, flame retardant synergist
Main Applications Batteries, flame retardants, semiconductors, alloys

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